Field-emission X-ray source
An X-ray tube has a housing enclosing a vacuum chamber. There is a primary field-emission cathode within the vacuum chamber, a secondary cathode within the vacuum chamber, spaced apart from the primary cathode, and an anode target within the vacuum chamber.
1. A method for X-ray tube fabrication comprising:
forming a primary cathode having carbon nanotube emitters;
forming a secondary cathode;
forming an anode;
fitting the anode, the primary cathode and the secondary cathode into a vacuum chamber, and positioning the secondary cathode away from a direct path between the primary cathode and the anode;
evacuating gaseous content of the vacuum chamber to form a vacuum tube containing the anode, the primary cathode and the secondary cathode; and
conditioning the anode and de-gassing the vacuum tube by energizing the secondary cathode and not energizing the primary cathode during the step of evacuating.
2. The method of claim 1 , further comprising forming the secondary cathode as a filament-based emitter.
3. The method of claim 1 , further comprising rotating the anode during the step of evacuating.
4. The method of claim 1 , further comprising forming the secondary cathode as a tungsten filament-based emitter.
5. The method of claim 1 , further comprising forming a gating electrode, a voltage gate, or electrostatic optics and fitting the gating electrode, the voltage gate, or the electrostatic optics into the vacuum chamber prior to the step of evacuating to control an electron emission of the primary cathode toward the anode target during operation of the X-ray tube for imaging.
6. The method of claim 1 , further comprising forming one or more ion-getter elements and fitting the one or more ion-getter elements into the vacuum chamber prior to the step of evacuating.
7. The method of claim 1 , further comprising forming a rotary actuator, coupling the rotary actuator to the anode and fitting the rotary actuator into the vacuum chamber prior to the step of evacuating.
8. The method of claim 1 , further comprising forming the carbon nanotube emitters as a film on the primary cathode.
9. The method of claim 1 , further comprising forming at least one focusing element and fitting the at least one focusing element into the vacuum chamber prior to the step of evacuating to shape a beam of electrons emitted from the primary cathode during operation of the X-ray tube for imaging.
10. The method of claim 1 , further comprising forming at least one element that assumes a charge and fitting the at least one element that assumes a charge into the vacuum chamber prior to the step of evacuating.