Radome-reflector assembly mechanism
In one embodiment, a radome-reflector assembly for, e.g., a microwave antenna, has (i) two semi-circular rims that receive the peripheries of the radome and the reflector and (ii) fixed and adjustable clamps that secure the ends of the rims together. The rims are designed with slanted inner surfaces that engage the periphery of the reflector, such that, when the adjustable clamp is tightened circumferentially, the periphery of the reflector is forced laterally to abut other rim structure to form a metal-to-metal RF seal between the reflector and the rims. Certain assemblies with low profiles and low circumferential forces can be assembled without special tooling using plastic clamps and still achieve good RF seals.
1. An apparatus for securing a radome to a reflector, the apparatus comprising:
one or more rims, each rim receiving a periphery of the radome and a periphery of the reflector; and
an adjustable clamp configured to connect a pair of adjacent rim ends together, wherein the adjustable clamp can be adjusted to control an amount of connecting force applied between the pair of adjacent rim ends, wherein the adjustable clamp comprises:
a first component rigidly connectable to a first end of the pair of adjacent rim ends;
a second component rigidly connectable to a second end of the pair of adjacent rim ends; and
an actuator component configured to be adjustably connected between the first and second components to apply the connecting force, wherein the actuator component applies the connecting force to the pair of adjacent rim ends at a same radial distance from center points of the radome and the reflector as bodies of the one or more rims.
2. The apparatus of claim 1 , wherein the one or more rims comprise first and second rims, and wherein the apparatus further comprises one or more clamps, wherein the one or more clamps comprise:
a first clamp configured to connect first ends of the first and second rims together; and
the adjustable clamp configured to connect second ends of the first and second rims together, wherein the adjustable clamp can be adjusted to control an amount of connecting force applied between the second ends of the first and second rims.
3. The apparatus of claim 2 , wherein the first clamp is a fixed clamp configured to rigidly connect the first ends of the first and second rims together.
4. The apparatus of claim 1 , wherein:
the actuator component comprises a screw; and
the first and second components each have a hole for receiving the screw.
5. The apparatus of claim 1 , wherein:
the actuator component comprises a screw and a nut; and
the first and second components are flanges integral to the pair of adjacent rim ends and each having a hole for receiving the screw such that the nut and a head of the screw are supported by structure surrounding the holes in the first and second components.
6. The apparatus of claim 1 , wherein:
the first component is a male component; and
the second component is a female component configured to receive a portion of the male component.
7. The apparatus of claim 6 , wherein the male and female components are configurable to form a pre-assembled clamp with the female component receiving the portion of the male component and the male component secured to the female component by the actuator component such that (i) the pre-assembled clamp can be inserted into the openings in the pair of adjacent rim ends and (ii) the actuator mechanism can be adjusted to control the connecting force between the pair of adjacent rim ends.
8. The apparatus of claim 6 , wherein at least one of the male and female components comprises a cover that covers a gap between the pair of adjacent rim ends.
9. A radome-reflector assembly comprising the radome secured to the reflector using the apparatus of claim 1 .
10. An apparatus for securing a radome to a reflector, the apparatus comprising:
one or more rims, each rim receiving a periphery of the radome and a periphery of the reflector; and
an adjustable clamp configured to connect a pair of adjacent rim ends together, wherein the adjustable clamp can be adjusted to control an amount of connecting force applied between the pair of adjacent rim ends, and wherein the adjustable clamp comprises:
a first component rigidly connectable to a first end of the pair of adjacent rim ends;
a second component rigidly connectable to a second end of the pair of adjacent rim ends; and
an actuator component configured to be adjustably connected between the first and second components to apply the connecting force, wherein the first and second components are configured to be secured within one or more keyed openings in the pair of adjacent rim ends, respectively.
11. The apparatus of claim 10 , wherein:
the first component is a male component; and
the second fixed component is a female component configured to receive a portion of the male component.
12. The apparatus of claim 11 , wherein the male and female components are configurable to form a pre-assembled clamp with the female component receiving the portion of the male component and the male component secured to the female component by the actuator component such that (i) the pre-assembled clamp can be inserted into the openings in the pair of adjacent rim ends and (ii) the actuator mechanism can be adjusted to control the connecting force between the pair of adjacent rim ends.
13. The apparatus of claim 11 , wherein at least one of the male and female components comprises a cover that covers a gap between the pair of adjacent rim ends.
14. The apparatus of claim 10 , wherein the actuator component applies the connecting force to the pair of adjacent rim ends at a same radial distance from center points of the radome and the reflector as bodies of the one or more rims.
15. An apparatus for securing a radome to a reflector, the apparatus comprising:
one or more rims, each rim receiving a periphery of the radome and a periphery of the reflector; and
an adjustable clamp configured to connect a pair of adjacent rim ends together, wherein the adjustable clamp can be adjusted to control an amount of connecting force applied between the pair of adjacent rim ends, wherein the adjustable clamp comprises:
a first component rigidly connectable to a first end of the pair of adjacent rim ends, wherein the first component is a male component;
a second component rigidly connectable to a second end of the pair of adjacent rim ends, wherein the second component is a female component configured to receive a portion of the male component; and
an actuator component configured to be adjustably connected between the first and second components to apply the connecting force.
16. The apparatus of claim 15 , wherein the male and female components are configurable to form a pre-assembled clamp with the female component receiving the portion of the male component and the male component secured to the female component by the actuator component such that (i) the pre-assembled clamp can be inserted into the openings in the pair of adjacent rim ends and (ii) the actuator mechanism can be adjusted to control the connecting force between the pair of adjacent rim ends.
17. The apparatus of claim 15 , wherein at least one of the male and female components comprises a cover that covers a gap between the pair of adjacent rim ends.