IP Library Granted Patent US 9,825,393
Granted Patent B1
US 9,825,393 · App. 15/416,378 · Granted Nov 21, 2017

Electrical contact having contact surfaces in two planes perpendicular to each other

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Quick Facts
Patent No.
US 9,825,393
App. No.
15/416,378
Granted
Nov 21, 2017
Kind
B1
Abstract

An electrical contact is provided. The electrical contact includes a mating segment configured to engage another contact. The mating segment extends a length to a contact end of the mating segment. The mating segment includes a first mating zone that is located a distance from the contact end along the length of the mating segment. The first mating zone is configured to intimately engage the other contact in a first plane for electrical communication between the electrical contact and the other contact. The mating segment includes a second mating zone that is offset from the first mating zone along the length of the mating segment in a direction toward the contact end. The second mating zone is configured to intimately engage the other contact in a second plane that extends approximately perpendicular to the first plane for electrical communication between the electrical contact and the other contact.

Claims (31)

1. An electrical contact comprising:

a mating segment configured to engage another contact, the mating segment extending a length to a contact end of the mating segment, wherein the mating segment comprises:

a first mating zone that is located a distance from the contact end along the length of the mating segment, the first mating zone configured to intimately engage the other contact in a first plane for electrical communication between the electrical contact and the other contact; and

a second mating zone that is offset from the first mating zone along the length of the mating segment in a direction toward the contact end, wherein the second mating zone is configured to intimately engage the other contact in a second plane that extends approximately perpendicular to the first plane for electrical communication between the electrical contact and the other contact.

2. The electrical contact of claim 1 , wherein the mating segment further comprises a third mating zone that is configured to intimately engage the other contact in a third plane that extends approximately parallel to the first plane or the second plane for electrical communication between the electrical contact and the other contact.

3. The electrical contact of claim 1 , wherein the mating segment extends the length along a central longitudinal axis, the mating segment further comprising a third mating zone that is configured to intimately engage the other contact in approximately the same location along the central longitudinal axis as the first mating zone or the second mating zone for electrical communication between the electrical contact and the other contact.

4. The electrical contact of claim 1 , wherein the distance that the first mating zone is located from the contact end is a first distance, the second mating zone located a second distance from the contact end that is less than the first distance.

5. The electrical contact of claim 1 , wherein the second mating zone is located along the length of the mating segment approximately at the contact end of the mating segment.

6. The electrical contact of claim 1 , wherein the second mating zone is located along the length of the mating segment at an intermediate location between the first mating zone and the contact end.

7. The electrical contact of claim 1 , wherein the mating segment includes a base and a spring finger that extends outward from the base, the spring finger comprising the second mating zone and the contact end of the mating segment, the mating segment further comprising a contact tab that extends from the base and comprises the first mating zone.

8. The electrical contact of claim 1 , wherein the mating segment includes a base and a spring finger that extends outward from the base, the spring finger comprising the second mating zone and the contact end of the mating segment, the base of the mating segment comprising the first mating zone.

9. The electrical contact of claim 1 , wherein the mating segment comprises a post, a pin, or a blade.

10. The electrical contact of claim 1 , wherein the mating segment comprises a guide that is configured to guide the other contact during a mating operation.

11. The electrical contact of claim 1 , wherein the mating segment comprises a contact surface that defines a wipe runway located between the contact end and the first mating zone, the other contact configured to slide along the wipe runway during a mating operation.

12. The electrical contact of claim 1 , wherein the mating segment defines a plug or a receptacle.

13. An electrical contact comprising:

a mating segment configured to engage another contact, the mating segment extending a length to a contact end of the mating segment, wherein the mating segment comprises:

a base;

a first mating zone located a distance from the contact end along the length of the mating segment, the first mating zone configured to intimately engage the other contact in a first plane for electrical communication between the electrical contact and the other contact; and

a spring finger extending outward from the base and defining at least a portion of the contact end of the mating segment, the spring finger comprising a second mating zone that is located approximately at the contact end such that the second mating zone is offset from the first mating zone along the length of the mating segment, wherein the second mating zone is configured to intimately engage the other contact in a second plane that extends approximately perpendicular to the first plane for electrical communication between the electrical contact and the other contact.

14. The electrical contact of claim 13 , wherein the mating segment comprises a contact tab that extends from the base and includes the first mating zone.

15. The electrical contact of claim 13 , wherein the base of the mating segment comprises the first mating zone.

16. The electrical contact of claim 13 , wherein the spring finger is a first spring finger and the mating segment further comprises a second spring finger that extends outward from the base, the second spring finger comprising a third mating zone that is configured to intimately engage the other contact in a third plane that extends approximately parallel to the second plane for electrical communication between the electrical contact and the other contact.

17. The electrical contact of claim 13 , wherein the spring finger is a first spring finger and the mating segment extends the length along a central longitudinal axis, the mating segment further comprises a second spring finger that extends outward from the base and defines a portion of the contact end of the mating segment, the second spring finger comprising a third mating zone that is configured to intimately engage the other contact in approximately the same location along the central longitudinal axis as the second mating zone for electrical communication between the electrical contact and the other contact.

18. The electrical contact of claim 13 , wherein the mating segment defines a receptacle.

19. An electrical connector comprising:

a connector housing configured to engage another connector; and

a contact array including a plurality of electrical contacts coupled to the connector housing, each of the electrical contacts including a contact body having a mating segment and a base segment, the base segment being coupled to the connector housing, the mating segment configured to engage another contact of the other connector, the mating segment extending a length to a contact end of the mating segment, wherein the mating segment comprises:

a first mating zone that is located a distance from the contact end along the length of the mating segment, the first mating zone configured to intimately engage the other contact in a first plane for electrical communication between the electrical contact and the other contact; and

a second mating zone that is offset from the first mating zone along the length of the mating segment in a direction toward the contact end, wherein the second mating zone is configured to intimately engage the other contact in a second plane that extends approximately perpendicular to the first plane for electrical communication between the electrical contact and the other contact.

20. The electrical connector of claim 19 , wherein the second mating zone is located along the length of the mating segment approximately at the contact end of the mating segment.

Assignments (4)
MERGER Recorded Apr 28, 2022
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 060885/0482 →
CHANGE OF ADDRESS Recorded Jun 7, 2021
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SERVICES GMBH
Reel/Frame 056514/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2021
From: TE CONNECTIVITY CORPORATION
To: TE CONNECTIVITY SERVICES GMBH
Reel/Frame 056514/0048 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2017
From: VINO, MICHAEL JOSEPH, IV; MORGAN, CHAD WILLIAM; HORNUNG, CRAIG WARREN; PICKEL, JUSTIN DENNIS
To: TE CONNECTIVITY CORPORATION
Reel/Frame 041093/0492 →