IP Library Granted Patent US 10,353,310
Granted Patent B2
US 10,353,310 · App. 15/695,604 · Granted Jul 16, 2019

Electrostatic-image developing toner, electrostatic image developer, and toner cartridge

Inventors: Asafumi Fujita (Kanagawa, JP); Shinichi Yaoi (Kanagawa, JP); Yasushige Nakamura (Kanagawa, JP); Seijiro Ishimaru (Kanagawa, JP)
Assignee: FUJI XEROX CO., LTD.
G03G9/08755G03G9/0819G03G9/0827G03G9/09328G03G9/09371G03G15/0865
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Quick Facts
Patent No.
US 10,353,310
App. No.
15/695,604
Granted
Jul 16, 2019
Kind
B2
Abstract

An electrostatic-image developing toner contains toner particles, each including a core particle and a shell layer disposed on at least a portion of a surface of the core particle. The core particle contains a first amorphous polyester resin containing structural units derived from a polycarboxylic acid and structural units derived from a polyol. About 5% by mass or less of the structural units derived from the polyol are structural units derived from a polyol containing a bisphenol-A backbone. The shell layer contains a second amorphous polyester resin containing structural units derived from a polycarboxylic acid and structural units derived from a polyol. About 50% by mass or more of the structural units derived from the polyol are structural units derived from a polyol containing a bisphenol-A backbone. The electrostatic-image developing toner has a water content of about 2.0% to about 5.0% by mass.

Claims (24)

1. An electrostatic-image developing toner comprising toner particles, each comprising:

a core particle comprising a first amorphous polyester resin comprising structural units derived from a polycarboxylic acid and structural units derived from a polyol, wherein about 5% by mass or less of the structural units derived from the polyol are structural units derived from a polyol containing a bisphenol-A backbone; and

a shell layer disposed on at least a portion of a surface of the core particle, the shell layer comprising a second amorphous polyester resin comprising structural units derived from a polycarboxylic acid and structural units derived from a polyol, wherein about 50% by mass or more of the structural units derived from the polyol are structural units derived from a polyol containing a bisphenol-A backbone,

the electrostatic-image developing toner having a water content of about 2.0% to about 5.0% by mass; wherein

the electrostatic-image developing toner has a melt viscosity A at 110° C. of about 1.0×10 4 to about 8.0×10 4 Pa·s.

2. The electrostatic-image developing toner according to claim 1 , wherein the electrostatic-image developing toner has a water content of about 2.4% to about 3.0% by mass.

3. The electrostatic-image developing toner according to claim 1 , wherein an ingredient composition for the first amorphous polyester resin includes an epoxy compound.

4. The electrostatic-image developing toner according to claim 1 , wherein an ingredient composition for the first amorphous polyester resin includes 1,5-pentanediol.

5. The electrostatic-image developing toner according to claim 1 , wherein an ingredient composition for the first amorphous polyester resin includes dodecenylsuccinic acid.

6. The electrostatic-image developing toner according to claim 1 , wherein the second amorphous polyester resin is present in an amount of about 50% to about 100% by mass in regions extending from surfaces of the toner particles to a depth of 1/10 of the volume average particle size of the toner particles.

7. The electrostatic-image developing toner according to claim 1 , wherein the toner particles have a glass transition temperature (Tg) of about 50° C. to about 70° C.

8. The electrostatic-image developing toner according to claim 1 , wherein the toner particles have an average circularity of about 0.94 to about 1.00.

9. The electrostatic-image developing toner according to claim 1 , wherein the first amorphous polyester resin has a glass transition temperature (Tg) of about 50° C. to about 80° C.

10. The electrostatic-image developing toner according to claim 1 , wherein the second amorphous polyester resin has a glass transition temperature (Tg) of about 50° C. to about 80° C.

11. The electrostatic-image developing toner according to claim 1 , wherein the first amorphous polyester resin has an ester group concentration M of about 0.01 to about 0.05, wherein the ester group concentration M is represented by equation 1:

Ester group concentration M = K/A  equation 1

wherein K is the number of ester groups in the first amorphous polyester resin, and A is the number of atoms forming a polymer chain of the first amorphous polyester resin.

12. The electrostatic-image developing toner according to claim 1 , wherein the first amorphous polyester resin has a number average molecular weight of about 1,000 to about 10,000.

13. The electrostatic-image developing toner according to claim 1 , wherein the second amorphous polyester resin has a number average molecular weight of about 2,000 to about 100,000.

14. The electrostatic-image developing toner according to claim 1 , wherein the electrostatic-image developing toner has a ratio (A/B) of the melt viscosity A to a melt viscosity B of about 0.01 to about 0.5, wherein the melt viscosity B is measured at 110° C. after drying at 50° C. and 10% RH for 48 hours.

15. The electrostatic-image developing toner according to claim 1 , wherein the toner particles have a volume average particle size of about 5 to about 14 μm.

16. The electrostatic-image developing toner according to claim 1 , wherein the toner particles contain a release agent in an amount of about 1% to about 10% by mass.

17. An electrostatic image developer comprising the electrostatic-image developing toner according to claim 1 .

18. A toner cartridge attachable to and detachable from an image-forming apparatus, the toner cartridge containing the electrostatic-image developing toner according to claim 1 .

Assignments (3)
CHANGE OF NAME Recorded Aug 12, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 058287/0056 →
CORRECTIVE ASSIGNMENT TO CORRECT THE 3RD INVENTOR'S FIRST NAME PREVIOUSLY RECORDED ON REEL 043490 FRAME 0284. ASSIGNOR(S) HEREBY CONFIRMS THE 3RD INVENTOR'S FIRST NAME. Recorded Oct 4, 2017
From: FUJITA, ASAFUMI; YAOI, SHINICHI; NAKAMURA, YASUSHIGE; ISHIMARU, SEIJIRO
To: FUJI XEROX CO., LTD.
Reel/Frame 044134/0779 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2017
From: FUJITA, ASAFUMI; YAOI, SHINICHI; NAKAMURA, YASUHIGE; ISHIMARU, SEIJIRO
To: FUJI XEROX CO., LTD.
Reel/Frame 043490/0284 →
Priority Claims (1)
JP 2016-228275 · Nov 24, 2016 · national
Continuity (1)
Related Publication 20180143551A1 · May 24, 2018
Cited By (3)
US 12,405,543 US 12,461,463 US 12,547,091