IP Library Granted Patent US 10,408,396
Granted Patent B2
US 10,408,396 · App. 15/707,031 · Granted Sep 10, 2019

Junction box for regressed light module

Inventors: Grzegorz Wronski (Peachtree City, GA); Steven Walter Pyshos (Peachtree City, GA); Oliver Ernst (Peachtree City, GA); Rongxiu Huang (Shanghai, CN)
Assignee: Cooper Technologies Company
F21S8/026F21V21/04F21V21/30
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Quick Facts
Patent No.
US 10,408,396
App. No.
15/707,031
Granted
Sep 10, 2019
Kind
B2
Abstract

A junction box for a regressed light module includes an upper housing having a top wall and perimeter walls. The perimeter walls form a polygonal shape. The junction box further includes a lower housing having a cylindrical shape. The lower housing has a cavity for receiving a light module. The lower housing is attached to the upper housing. A cavity of the upper housing and the cavity of the lower housing form a cavity of the junction box.

Claims (27)

1. A junction box for a regressed light module, comprising:

an upper housing having a top wall and perimeter walls, wherein the perimeter walls form a polygonal shape;

a lower housing having a cylindrical shape, the lower housing having a cavity for receiving a light module, wherein the lower housing is attached to the upper housing and wherein a cavity of the upper housing and the cavity of the lower housing form a cavity of the junction box; and

an installation bracket attached to the lower housing using a fastener that extends through a slot in the lower housing, wherein the fastener includes a foldable head that is positioned inside the lower housing, wherein the foldable head is unfolded away from an inner surface of the lower housing to loosen the fastener, and wherein the foldable head is foldable against the inner surface of the lower housing after tightening the fastener.

2. The junction box of claim 1 , wherein the upper housing includes one or more knockout sections that are removable to form an opening for passing an electrical wire into the junction box.

3. The junction box of claim 2 , wherein at least one perimeter wall has a flat surface and wherein a knockout section of the one or more knockout sections is formed in the perimeter wall.

4. The junction box of claim 1 , further comprising a section bracket positioned inside of the junction box, wherein the section bracket is positioned to separate the light module from at least a portion of the cavity of the upper housing.

5. The junction box of claim 1 , further comprising a second installation bracket that is attached to the lower housing.

6. The junction box of claim 5 , further comprising a second slot formed in the lower housing, wherein the second installation bracket is attached to the lower housing using a second fastener that extends through the second slot.

7. The junction box of claim 6 , wherein the installation bracket is vertically moveable by moving the fastener in the slot and wherein the second installation bracket is vertically moveable by moving the second fastener in the second slot.

8. The junction box of claim 5 , wherein the junction box is a fire rated junction box.

9. The junction box of claim 1 , wherein a portion of the upper housing is positioned in the cavity of the lower housing and attached to the lower housing by one or more fasteners to securely attach the upper housing to the lower housing.

10. A recessed lighting assembly, comprising:

a junction box comprising:

an upper housing having a top wall and perimeter walls, wherein the perimeter walls form a polygonal shape;

a lower housing having a cylindrical shape, wherein the lower housing is attached to the upper housing and wherein a cavity of the upper housing and a cavity of the lower housing form a cavity of the junction box; and

an installation bracket attached to the lower housing using a fastener that extends through a slot in the lower housing, wherein the fastener includes a foldable head that is positioned inside the lower housing, wherein the foldable head is unfolded away from an inner surface of the lower housing to loosen the fastener, and wherein the foldable head is foldable against the inner surface of the lower housing after tightening the fastener; and

a light module positioned in the cavity of the lower housing.

11. The recessed lighting assembly of claim 10 , wherein the light module comprises a light source and a trim.

12. The recessed lighting assembly of claim 11 , wherein the light source is a light emitting diode (LED) light source.

13. The recessed lighting assembly of claim 11 , wherein the light source is a non-light emitting diode light source.

14. The recessed lighting assembly of claim 11 , wherein the trim is attached to the lower housing by friction between attachment brackets of the trim that press against the lower housing.

15. The recessed lighting assembly of claim 10 , further comprising a section bracket attached to the junction box above the light module and at least partially separating an upper portion of the junction box from a lower portion of the junction box.

16. The recessed lighting assembly of claim 15 , further comprising a transformer positioned on the section bracket on an opposite side of the section bracket from the light module.

17. The recessed lighting assembly of claim 15 , wherein one or more wire connectors and the light module are positioned on opposite sides of the section bracket with respect to each other.

18. The recessed lighting assembly of claim 10 , wherein the upper housing includes one or more knockout sections that are removable to form an opening for passing an electrical wire into the junction box.

19. The recessed lighting assembly of claim 10 , further comprising a first installation bracket and a second installation bracket that are attached to the lower housing.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBERS 12183490, 12183499, 12494944, 12961315, 13528561, 13600790, 13826197, 14605880, 15186648, RECORDED IN ERROR PREVIOUSLY RECORDED ON REEL 052681 FRAME 0475. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Nov 12, 2020
From: EATON INTELLIGENT POWER LIMITED
To: SIGNIFY HOLDING B.V.
Reel/Frame 055965/0721 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2020
From: EATON INTELLIGENT POWER LIMITED
To: SIGNIFY HOLDING B.V.
Reel/Frame 052681/0475 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2017
From: WRONSKI, GRZEGORZ; PYSHOS, STEVEN WALTER; ERNST, OLIVER; HUANG, RONGXIU
To: COOPER TECHNOLOGIES COMPANY
Reel/Frame 043902/0570 →
Continuity (1)
Related Publication 20190086043A1 · Mar 21, 2019
Cited By (17)
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