IP Library Granted Patent US 10,478,675
Granted Patent B2
US 10,478,675 · App. 16/139,078 · Granted Nov 19, 2019

Multi-layer core golf ball

Inventors: Michael J. Sullivan (Old Lyme, CT); David A. Bulpett (Boston, MA); Robert Blink (Newport, RI); Mark L. Binette (Mattapoisett, MA); Brian Comeau (Berkley, MA)
Assignee: Acushnet Company
A63B37/0039A63B37/0003A63B37/0031A63B37/0043A63B37/0045A63B37/0064A63B37/0075A63B37/0076A63B37/02A63B37/0033A63B37/0046A63B37/0059A63B37/0068A63B37/0087A63B37/0096
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Quick Facts
Patent No.
US 10,478,675
App. No.
16/139,078
Granted
Nov 19, 2019
Kind
B2
Abstract

Golf balls comprising a multi-layer core and a cover are disclosed. The multi-layer core comprises a layer formed from a highly neutralized polymer composition and a layer formed from a thermoset rubber.

Claims (15)

1. A three-layer golf ball consisting essentially of:

an inner core layer having a diameter of from 0.500 inches to 1.580 inches and formed from a first thermoset rubber composition;

an outer core layer having a thickness of from 0.005 inches to 0.300 inches and a surface hardness of from 50 Shore C to 90 Shore C and formed from a highly neutralized polymer composition, wherein the highly neutralized polymer composition comprises:

an acid copolymer of ethylene and an α,β-unsaturated carboxylic acid;

a non-acid polymer selected from ethylene-alkyl acrylates and ethylene-alkyl methacrylates and present in an amount of greater than 50 wt %, based on the combined weight of the acid copolymer and the non-acid polymer;

an organic acid or salt thereof; and

a cation source present in an amount sufficient to neutralize greater than 80% of all acid groups present in the composition; and

a single layer cover.

2. The golf ball of claim 1 , wherein the acid copolymer of ethylene and an α,β-unsaturated carboxylic acid does not include a softening monomer, and wherein the acid is selected from acrylic acid and methacrylic acid and is present in the acid copolymer in an amount of from 15 mol % to 30 mol %.

3. The golf ball of claim 1 , wherein the highly neutralized polymer composition has a solid sphere compression of 40 or less and a coefficient of restitution of 0.820 or greater.

4. The golf ball of claim 1 , wherein the highly neutralized polymer composition has a solid sphere compression of 100 or greater and a coefficient of restitution of 0.860 or greater.

5. The golf ball of claim 1 , wherein the organic acid salt is magnesium oleate, and wherein the magnesium oleate is present in an amount of 30 parts or greater, per 100 parts of acid copolymer and non-acid copolymer combined.

6. The golf ball of claim 1 , wherein the cation source is present in an amount sufficient to neutralize 100% of all acid groups present in the composition.

7. The golf ball of claim 1 , wherein the thickness of the outer core layer is from 0.010 inches to 0.150 inches.

8. The golf ball of claim 1 , wherein the thickness of the outer core layer is from 0.070 inches to 0.150 inches.

Assignments (4)
ASSIGNMENT OF SECURITY INTEREST IN PATENTS (ASSIGNS 051618-0777) Recorded Aug 3, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS RESIGNING ADMINISTRATIVE AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 061069/0731 →
SECURITY INTEREST Recorded Aug 3, 2022
From: ACUSHNET COMPANY
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061099/0236 →
SECURITY INTEREST Recorded Jan 15, 2020
From: ACUSHNET COMPANY
To: WELLS FARGO BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 051618/0777 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2018
From: SULLIVAN, MICHAEL J.; BULPETT, DAVID A.; BLINK, ROBERT; BINETTE, MARK L.; COMEAU, BRIAN
To: ACUSHNET COMPANY
Reel/Frame 046946/0678 →
Continuity (9)
Continuation 15435393 · Feb 17, 2017
Division 14145578 · Dec 31, 2013
Continuation In Part 13323128 · Dec 12, 2011
Division 12423921 · Apr 15, 2009
Continuation In Part 12407856 · Mar 20, 2009
Continuation In Part 11972240 · Jan 10, 2008
Continuation In Part 12407865 · Mar 20, 2009
Continuation In Part 11972240 · Jan 10, 2008
Related Publication 20190022467A1 · Jan 24, 2019