Coin sorting head and coin processing system using the same

1. A coin processing system for processing a plurality of coins of a mixed plurality of denominations, the coins of the plurality of denominations having a plurality of diameters, comprising:

a rotatable disc having a resilient pad coupled thereto for imparting motion to the plurality of coins, the resilient pad being generally circular and having an outer periphery edge a center, and an upper surface;

a stationary sorting head having a lower surface generally parallel to and spaced slightly away from the resilient pad, the lower surface forming a coin path for directing a movement of each of the coins past a coin re-gauging area; and

the re-gauging area comprising a gauging block, a lower surface, and an elevated surface,

wherein the coin path below the re-gauging area is positioned near the edge of the pad and wherein coins travel along the coin path into the re-gauging area having their radially inward edges aligned along a radius positioned near the edge of the pad such that outward edges of the coins extend beyond the edge of the pad,

wherein the rotation of the pad driving radial outward edges of the coins into contact with the gauging block,

wherein the elevated surface is positioned radially inward of a portion of the lower surface of the re-gauging area and the gauging block is positioned radially outward of the portion of the lower surface of the re-gauging area,

wherein when the coins contact the gauging block the coins are pressed by the pad upward toward the sorting head such that radially inner edges of the coins are pressed into the elevated surface and a portion of the coins contacts a portion of the lower surface of the re-gauging area whereby the coins contact the gauging block in a radial outward downward tilted manner,

wherein the gauging block has a gauging wall having an upstream end and a downstream end, the downstream end of the gauging wall being positioned radially closer to the center of the pad than the upstream end of the gauging wall,

wherein the rotation of the pad drives the coins downstream along the gauging wall of the gauging block whereby the outer edges of the coins becomes radially aligned, and

wherein the coins are driven along the gauging wall in a radial outward downward tilted manner with the radially inward, lower edges of the coins being above the upper surface of the pad.

2. The coin processing system of claim 1 , wherein the elevated surface is surrounded by the lower surface of the re-gauging area.

3. The coin processing system of claim 2 , wherein:

the elevated surface comprises a flat, horizontal surface extending in a radial direction and in a direction generally perpendicular to the radial direction, and

the flat, horizontal surface extends in the radial direction by a distance less than the flat, horizontal surface extends in the direction generally perpendicular to the radial direction.

4. The coin processing system of claim 2 , wherein:

the elevated surface comprises part of a recessed area having a radially outward wall, and

the outward wall of the recessed area is maintained at a fixed radial position just inward of the outer edge of the pad.

5. The coin processing system of claim 4 , wherein the recessed area further comprises a radially outward downward tilted surface between the outward wall and the elevated surface.

6. The coin processing system of claim 1 , wherein the elevated surface has a generally triangular shape having a generally straight inward edge positioned at approximately 90° degrees from a generally straight downstream edge and an outward wall having the shape of a circular arc forming a third side of the generally triangular shaped elevated surface.

7. The coin processing system of claim 6 , wherein the outward wall of the elevated surface is generally parallel to and located radially inward of the outer periphery edge of the resilient pad.

8. A method of processing coins using a coin processing system for processing a plurality of coins of a mixed plurality of denominations, the coins of the plurality of denominations having a plurality of diameters, the coin processing system comprising a rotatable disc having a resilient pad coupled thereto for imparting motion to the plurality of coins, the resilient pad being generally circular and having an outer periphery edge, a center, and an upper surface, the coin processing system further comprising a stationary sorting head having a lower surface generally parallel to and spaced slightly away from the resilient pad, the lower surface forming a coin path for directing a movement of each of the coins past a coin re-gauging area, the re-gauging area comprising a gauging block, a lower surface, and an elevated surface, wherein the coin path in the re-gauging area is positioned near the edge of the pad, wherein the elevated surface is positioned radially inward of a portion of the lower surface of the re-gauging area and the gauging block is positioned radially outward of the portion of the lower surface of the re-gauging area, the method comprising the acts of:

receiving coins traveling along the coin path into the re-gauging area with their radially inward edges being aligned along a radius positioned near the edge of the pad such that outward edges of the coins extend beyond the edge of the pad;

driving radial outward edges of the coins into contact with the gauging block via the rotation of the pad;

pressing the coins, by the pad, upward toward the sorting head while the coins contact the gauging block such that radially inner edges of the coins are pressed into the elevated surface and a portion of the coins contacts a portion of the lower surface of the re-gauging area whereby the coins contact the gauging block in a radial outward downward tilted manner, wherein the gauging block has a gauging wall having an upstream end and a downstream end, the downstream end of the gauging wall being positioned radially closer to the center of the pad than the upstream end of the gauging wall; and

driving the coins, via the rotation of the pad, downstream along the gauging wall of the gauging block whereby the outer edges of the coins becomes radially aligned, wherein the coins are driven along the gauging wall in a radial outward downward tilted manner with the radially inward, lower edges of the coins being above the upper surface of the pad.

9. The method of claim 8 , wherein the elevated surface is surrounded by the lower surface of the re-gauging area.

10. The method of claim 9 , wherein:

the elevated surface comprises a flat, horizontal surface extending in a radial direction and in a direction generally perpendicular to the radial direction, and

the flat, horizontal surface extends in the radial direction by a distance less than the flat, horizontal surface extends in the direction generally perpendicular to the radial direction.

11. The method of claim 9 , wherein:

the elevated surface comprises part of a recessed area having a radially outward wall, and

the outward wall of the recessed area is maintained at a fixed radial position just inward of the outer edge of the pad.

12. The method of claim 11 , wherein the recessed area further comprises a radially outward downward tilted surface between the outward wall and the elevated surface.

13. The method of claim 8 , wherein:

the sorting head has an outer periphery edge, and the method further comprises exiting the coins from the re-gauging area with the outer edges of the coins radially aligned along a radius which is outward of the edge of the pad and outward of the edge of the sorting head.

14. The method of claim 8 wherein the elevated surface has a generally triangular shape having a generally straight inward edge positioned at approximately 90° degrees from a generally straight downstream edge and an outward wall having the shape of a circular arc forming a third side of the generally triangular shaped elevated surface.

15. The method of claim 14 , wherein the outward wall of the elevated surface is generally parallel to and located radially inward of the outer periphery edge of the resilient pad.

16. A coin processing system for processing a plurality of coins of a mixed plurality of denominations, the coins of the plurality of denominations having a plurality of diameters, comprising:

a rotatable disc having a resilient pad coupled thereto for imparting motion to the plurality of coins, the resilient pad being generally circular and having an outer periphery edge, a center, and an upper surface;

a stationary sorting head having a lower surface generally parallel to and spaced slightly away from the resilient pad, the lower surface forming a coin path for directing a movement of each of the coins past a coin re-gauging area; and

the re-gauging area comprising a gauging block, a lower surface, and an elevated surface,

wherein the rotation of the pad driving radial outward edges of the coins into contact with the gauging block,

wherein the elevated surface is positioned radially inward of a portion of the lower surface of the re-gauging area and the gauging block is positioned radially outward of the portion of the lower surface of the re-gauging area,

wherein when the coins contact the gauging block the coins are pressed by the pad upward toward the sorting head such that radially inner edges of the coins are pressed into the elevated surface and a portion of the coins contacts a portion of the lower surface of the re-gauging area whereby the coins contact the gauging block in a radial outward downward tilted manner,

wherein the gauging block has a gauging wall having an upstream end and a downstream end, the downstream end of the gauging wall being positioned radially closer to the center of the pad than the upstream end of the gauging wall,

wherein the rotation of the pad drives the coins downstream along the gauging wall of the gauging block whereby the outer edges of the coins becomes radially aligned, and

wherein the coins are driven along the gauging wall in a radial outward downward tilted manner with the radially inward, lower edges of the coins being above the upper surface of the pad.

17. The coin processing system of claim 16 , wherein the elevated surface is surrounded by the lower surface of the re-gauging area.

18. The coin processing system of claim 17 , wherein:

the elevated surface comprises a flat, horizontal surface extending in a radial direction and in a direction generally perpendicular to the radial direction, and

the flat, horizontal surface extends in the radial direction by a distance less than the flat, horizontal surface extends in the direction generally perpendicular to the radial direction.

19. The coin processing system of claim 16 , wherein:

the elevated surface comprises part of a recessed area having a radially outward wall, and the outward wall of the recessed area is maintained at a fixed radial position.

20. The coin processing system of claim 19 , wherein the recessed area further comprises a radially outward downward tilted surface between the outward wall and the elevated surface.

21. The coin processing system of claim 16 , wherein the elevated surface comprises part of a recessed area having a radially outward wall, and

the recessed area further comprises a radially outward downward tilted surface between the outward wall and the elevated surface.

22. The coin processing system of claim 16 wherein the elevated surface has a generally triangular shape having a generally straight inward edge positioned at approximately 90° degrees from a generally straight downstream edge and an outward wall having the shape of a circular arc forming a third side of the generally triangular shaped elevated surface.

23. The coin processing system of claim 22 , wherein the outward wall of the elevated surface is generally parallel to and located radially inward of the outer periphery edge of the resilient pad.

24. A method of processing coins using a coin processing system for processing a plurality of coins of a mixed plurality of denominations, the coins of the plurality of denominations having a plurality of diameters, the coin processing system comprising a rotatable disc having a resilient pad coupled thereto for imparting motion to the plurality of coins, the resilient pad being generally circular and having an outer periphery edge, a center, and an upper surface, the coin processing system further comprising a stationary sorting head having a lower surface generally parallel to and spaced slightly away from the resilient pad, the lower surface forming a coin path for directing a movement of each of the coins past a coin re-gauging area, the re-gauging area comprising a gauging block, a lower surface, and an elevated surface, wherein the elevated surface is positioned radially inward of a portion of the lower surface of the re-gauging area and the gauging block is positioned radially outward of the portion of the lower surface of the re-guaging area, the method comprising the acts of:

receiving coins traveling along the coin path into the re-gauging area with their radially inward edges being aligned along a radius;

driving radial outward edges of the coins into contact with the gauging block via the rotation of the pad;

pressing the coins, by the pad, upward toward the sorting head while the coins contact the gauging block such that radially inner edges of the coins are pressed into the elevated surface and a portion of the coins contacts a portion of the lower surface of the re-gauging area whereby the coins contact the gauging block in a radial outward downward tilted manner, wherein the gauging block has a gauging wall having an upstream end and a downstream end, the downstream end of the gauging wall being positioned radially closer to the center of the pad than the upstream end of the gauging wall; and

driving the coins, via the rotation of the pad, downstream along the gauging wall of the gauging block whereby the outer edges of the coins becomes radially aligned, wherein the coins are driven along the gauging wall in a radial outward downward tilted manner with the radially inward, lower edges of the coins being above the upper surface of the pad.

25. The method of claim 24 , wherein the elevated surface is surrounded by the lower surface of the re-gauging area.

26. The method of claim 25 , wherein:

the elevated surface comprises a flat, horizontal surface extending in a radial direction and in a direction generally perpendicular to the radial direction, and

the flat, horizontal surface extends in the radial direction by a distance less than the flat, horizontal surface extends in the direction generally perpendicular to the radial direction.

27. The method of claim 24 , wherein:

the elevated surface comprises part of a recessed area having a radially outward wall, and

the outward wall of the recessed area is maintained at a fixed radial position just inward of the outer edge of the pad.

28. The method of claim 27 , wherein the recessed area further comprises a radially outward downward tilted surface between the outward wall and the elevated surface.

29. The method of claim 24 , wherein the elevated surface has a generally triangular shape having a generally straight inward edge positioned at approximately 90° degrees from a generally straight downstream edge and an outward wall having the shape of a circular arc forming a third side of the generally triangular shaped elevated surface.

30. The method of claim 29 , wherein the outward wall of the elevated surface is generally parallel to and located radially inward of the outer periphery edge of the resilient pad.

31. A method of processing coins using a coin processing system for processing a plurality of coins of a mixed plurality of denominations, the coins of the plurality of denominations having a plurality of diameters, the coin processing system comprising a rotatable disc having a resilient pad coupled thereto for imparting motion to the plurality of coins, the resilient pad being generally circular and having an outer periphery edge, a center, and an upper surface, the coin processing system further comprising a stationary sorting head having a lower surface generally parallel to and spaced slightly away from the resilient pad, the lower surface forming a coin path for directing a movement of each of the coins past a coin re-gauging area, the re-gauging area comprising a gauging block, a lower surface, and an elevated surface, the method comprising the acts of:

receiving coins traveling along the coin path into the re-gauging area with their radially outward edges being at first radii; and

pressing the coins, by the pad, upward toward the sorting head such that radially inner edges of the coins are pressed into the elevated surface and a portion of the coins contacts a portion of the lower surface of the re-gauging area whereby the coins are driven radially inward while being oriented in a radial outward downward tilted manner with the radially inward, lower edges of the coins being above the upper surface of the pad such that coins move from having with their radially outward edges being at first radii to having with their radially outward edges being at second radii, wherein the second radii are located radially inward of the first radii.