Diverter tool and associated methods
A diverter tool reduces surge pressure when running casing into a wellbore. The tool is kept open while running the casing so surge pressure can pass out a bypass port. The tool is then closed with a ball that lands in a seat disposed in an interposed condition in a sleeve of the tool's housing. Fluid pressure applied against the seat in the interposed condition engaged with the ball overcomes a first fixture temporarily holding the sleeve open. The fluid pressure shifts the freed sleeve closed. Additional fluid pressure applied against the seat with the captured ball then overcomes a second fixture temporarily holding the seat in the sleeve. Once freed, the seat with the captured ball pivots from the interposed condition to a stowed condition to expose the internal bore of the sleeve to the longitudinal bore of the tool so additional cementing operations can be performed.
1. A diverter tool for reducing surge pressure when running casing into a wellbore, the tool operable with a plug and comprising:
a housing having a longitudinal bore therethrough, the housing defining a bypass port communicating the longitudinal bore outside of the housing;
a sleeve movably disposed in the longitudinal bore and having an internal bore therethrough, the sleeve being movable in the longitudinal bore from an opened position open relative to the bypass port to a closed position closed relative to the bypass port; and
a seat disposed in the internal bore of the sleeve and being movable with the sleeve in the longitudinal bore of the housing, the seat defining a seat opening permitting fluid communication therethrough, the seat being rotatable in the internal bore from an interposed condition to a stowed condition, the seat in the interposed condition interposed in the internal bore and configured to engage the plug in the seat opening, the seat in the interposed condition engaged with the plug being configured to move the sleeve from the opened position to the closed position in response to applied fluid pressure in the longitudinal bore, the seat in the sleeve in the closed position being configured to rotate from the interposed condition to the stowed position and being configured to expose the internal bore of the sleeve to the longitudinal bore of the housing.
2. The tool of claim 1 , comprising a lock disposed between the sleeve and the housing and locking the sleeve in the closed position.
3. The tool of claim 2 , wherein the lock comprises a snap ring disposed about the sleeve and engaging in a circumferential shoulder defined in the longitudinal bore.
4. The tool of claim 1 , wherein the seat comprises an arm connected to the seat and having a pivot point disposed in a slot, the pivot point moveable in the slot and permitting the arm to rotate the seat from the interposed condition to the stowed position.
5. The tool of claim 4 , wherein the sleeve defines a side pocket of the internal bore in which the seat rotates in the stowed condition.
6. The tool of claim 1 , comprising a temporary fixture disposed between the sleeve and the housing and temporarily holding the sleeve in the opened position up to a first limit of the applied fluid pressure, the temporary fixture releasing the sleeve to move from the opened position to the closed position in response to the first limit of the applied fluid pressure acting thereagainst.
7. The tool of claim 6 , wherein the temporary fixture comprises a biasing element biasing the sleeve to the opened position and acting against a level below the first limit of the applied fluid pressure tending to prematurely close the sleeve.
8. The tool of claim 6 , wherein the temporary fixture comprises one or more radial pins disposed in the longitudinal bore of the housing and shearably engaging the sleeve.
9. The tool of claim 8 , wherein the sleeve defines one or more first slots each having one of the one or more radial pins retained therein.
10. The tool of claim 9 , wherein each of the one or more first slots comprises a second slot extending therefrom in which the radial pin is movable longitudinally along.
11. The tool of claim 10 , wherein each of the one or more first slots comprises a retainer clip permitting passage of the radial pin in a first direction into the first slot from a proximal end the second slot and preventing passage of the radial pin in a second direction opposite the first direction.
12. The tool of claim 1 , comprising a temporary fixture disposed between the seat and the sleeve and holding the seat in the interposed condition up to a second limit of the applied fluid pressure, the temporary fixture releasing the seat to move from the interposed condition to the stowed condition in response to the second limit of the applied fluid pressure acting thereagainst.
13. The tool of claim 12 , wherein the temporary fixture comprises a shear ring disposed between the seat and a ledge in the internal bore of the sleeve.
14. The tool of claim 1 , further comprising a lock locking the seat in the stowed position.
15. The tool of claim 14 , wherein the lock comprises a biased first shoulder disposed in the internal bore of the sleeve and engaging against a second shoulder of the seat.
16. The tool of claim 1 , comprising first and second seals disposed on the sleeve, the first and second seals on the sleeve in the closed position sealably engaging in the longitudinal bore respectively upbore and downbore of the bypass port.
17. The tool of claim 16 , wherein the sleeve comprises a cross port disposed upbore of the seat and disposed downbore of the second seal, the cross port communicating the internal bore of the sleeve with an annulus between the sleeve and the longitudinal bore.
18. The tool of claim 17 , wherein each of the first and second seals on the sleeve in the opened position is sealably disengaged in the longitudinal bore and is exposed on both sides by tubing pressure in the annulus.
19. The tool of claim 18 , wherein each of the first and second seals on the sleeve in the closed position sealably engaging in the longitudinal bore is exposed to a pressure differential between the tubing pressure in the annulus and borehole pressure from the bypass port.
20. The tool of claim 17 , further comprising a third seal disposed on the sleeve, the third seal on the sleeve when opened and closed sealably engaging in the longitudinal bore downbore of the cross port.
21. A diverter tool for reducing surge pressure when running casing into a wellbore, the tool operable with a plug and comprising:
a housing having a longitudinal bore therethrough, the housing defining a bypass port communicating the longitudinal bore outside of the housing;
a sleeve movably disposed in the longitudinal bore and having an internal bore therethrough, the sleeve being movable in the longitudinal bore from an opened position open relative to the bypass port to a closed position closed relative to the bypass port;
a seat disposed in the internal bore of the sleeve and defining a seat opening permitting fluid communication therethrough, the seat being rotatable in the internal bore from an interposed condition to a stowed condition, the seat in the interposed condition interposed in the internal bore and configured to engage the plug in the seat opening, the seat in the stowed condition exposing the internal bore of the sleeve to the longitudinal bore of the housing;
a first temporary fixture disposed between the housing and the sleeve, the first temporary fixture holding the sleeve in the opened position up to a first limit of applied fluid pressure and releasing the sleeve to move from the opened position to the closed position in response to the first limit acting against the seat in the interposed condition engaged with the plug; and
a second temporary fixture disposed between the seat and the sleeve, the second temporary fixture holding the seat in the interposed position up to a second limit of the applied fluid pressure greater than the first limit and releasing the seat to rotate from the interposed condition to the stowed position in response to the second limit acting against the seat in the interposed condition engaged with the plug.
22. A method, comprising:
running casing into a wellbore with a running string having a diverter tool disposed thereon;
diverting surge pressure passing uphole through the running string out of a bypass port in a longitudinal bore of the diverter tool until the casing is run to depth by temporarily holding a sleeve inside the longitudinal bore of the diverter tool opened relative to the bypass port;
engaging a plug in a seat interposed in an interposed condition in an internal bore of the sleeve in the diverter tool, the seat disposed in the internal bore of the sleeve and being movable with the sleeve in the longitudinal bore of the diverter tool;
shifting the sleeve closed relative to the bypass port by applying a first limit of fluid pressure against the plug seated in the seat; and
pivoting the seat with the engaged plug from the interposed condition to a stowed condition in the internal bore of the sleeve by applying a second limit of the fluid pressure against the plug seated in the seat.
23. The method of claim 22 , further comprising at least one of:
running the plug with the diverter tool when running the casing into the wellbore with the running string having the diverter tool disposed thereon;
launching the plug down the running string to the diverter tool to engage the plug in the seat; and
pumping cement down the running string and through the diverter tool to cement the casing in the wellbore.
24. The method of claim 22 , wherein shifting the sleeve closed comprises:
shearing the sleeve free to shift in the diverter tool with the first limit of the fluid pressure applied against the plug seated in the seat;
sealing upbore and downbore of the bypass port respectively with first and second seals disposed on the sleeve and sealably engaged inside the diverter tool; and
locking the sleeve closed.
25. The method of claim 22 , wherein pivoting the seat with the engaged plug from the interposed condition to the stowed condition in the internal bore of the sleeve comprises:
shearing the seat free to pivot in the sleeve with the second limit of the fluid pressure applied against the plug seated in the seat; and
locking the seat in the stowed condition.
26. The method of claim 22 , further comprising, before running the casing, initially testing seals sealably engaged between the sleeve and the inside of the diverter tool by mechanically shifting the sleeve closed relative to the bypass port.
27. The method of claim 22 , further comprising, after shifting the sleeve closed and before pivoting the seat, testing seals on the closed sleeve sealably engaged between the sleeve and the inside of the diverter tool.