IP Library Granted Patent US 10,823,918
Granted Patent B2
US 10,823,918 · App. 16/427,300 · Granted Nov 3, 2020

Transitioning multi-core fiber to plural single core fibers

Inventors: Jeffrey D. Nielson (Longmont, CO); Paul F. Kolesar (McKinney, TX); Gary F. Gibbs (Wylie, TX); Bradley Billman (Sachse, TX); Richard L. Case (Omaha, NE)
Assignee: CommScope, Inc. of North Carolina
G02B6/3885G02B6/02042G02B6/3851G02B6/4471G02B6/4472G02B6/4475
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Quick Facts
Patent No.
US 10,823,918
App. No.
16/427,300
Granted
Nov 3, 2020
Kind
B2
Abstract

A method and system connects multiple cores within one fiber, e.g., a multi-core fiber (MCF), to multiple fibers with single-cores. The single-core fibers can then be terminated by traditional envelopes, such as a single core LC envelope. A connector holds the single-core fibers into a pattern that matches a pattern of all, or a sub group, of the individual cores of the MCF. The single-core fibers may all be terminated to individual connectors to form a fanout or breakout cable. Alternatively, the single-core fibers may extend to another connector wherein the single-core fibers are regrouped into a pattern to mate with the cores of another MCF, hence forming a jumper. One or more of the single core fibers may be terminated along the length of the jumper to form a jumper with one or more tap accesses.

Claims (39)

1. A connector system comprising:

a first ferrule having a first end surface;

a first holder formed in said first ferrule and formed as a single opening or groove extending up to said first end surface;

a plurality of single-core optical fibers mounted in said first holder with first ends of said plurality of single-core optical fibers arranged in a first given pattern at said first end surface of said first ferrule;

a second ferrule having a second end surface;

a second holder formed in said second ferrule and formed as a single opening or groove extending up to said second end surface; and

a multi-core optical fiber including a plurality of cores arranged in a second given pattern; said multi-core optical fiber being mounted in said second holder with a first end of said multi-core optical fiber being located at said second end surface of said second ferrule, wherein when said second ferrule is mated to said first ferrule, at least one of said plurality of single-core optical fibers is aligned with at least one of said cores in said multi-core optical fiber.

2. The connector system of claim 1 , wherein said plurality of single-core optical fibers are mounted in an abutting relationship along a length of said first holder.

3. The connector system of claim 2 , wherein each one of said plurality of single-core optical fibers is aligned with a respective one of said cores of said multi-core optical fiber.

4. The connector system of claim 2 , wherein said first given pattern presents a number of single-core fiber ends which is less than a number of core ends presented by said multi-core fiber in said second given pattern.

5. The connector system of claim 2 , wherein said first and/or second holder is formed as a single opening or groove having a cross section configured to position and/or angularly align said multi-core fiber and/or said first ends of said plurality of single-core optical fibers.

6. The connector system of claim 2 , wherein said first holder is formed as a single opening or groove having a cross section configured to position and/or angularly align said first ends of said plurality of single-core optical fibers.

7. The connector system of claim 6 , wherein the cross section includes one or more intersecting edges defining said first holder, and wherein the cross section of said edges presents a square-shaped cross section or a D-shaped cross section or a triangular-shaped cross section.

8. A connector system comprising:

a first ferrule having a first end surface;

a first holder formed in said first ferrule and formed as a single opening or groove extending up to said first end surface;

a plurality of single-core optical fibers mounted in said first holder with first ends of said plurality of single-core optical fibers arranged in a first given pattern at said first end surface of said first ferrule;

an individual fiber connector attached to a second end of a first single-core fiber of said plurality of single-core optical fibers;

a second ferrule having a second end surface; and

a second holder formed in said second ferrule and formed as a single opening or groove extending up to said second end surface, wherein second ends of a second and third single-core fiber of said plurality of single-core optical fibers are mounted in said second holder and are arranged in a second given pattern at said second end surface of said second ferrule.

9. The connector system of claim 8 , wherein said plurality of single-core optical fibers are mounted in an abutting relationship along a length of said first holder.

10. The connector system claim 9 , wherein said individual fiber connector is a first individual fiber connector, and further comprising:

a fourth single-core optical fiber; and

a second individual fiber connector attached to a first end of said fourth single-core optical fiber, wherein a second end of said fourth single-core optical fiber is mounted in said second holder and is part of said second given pattern at said second end surface of said second ferrule.

11. The connector system of claim 9 , wherein said first given pattern is selected to match a pattern of optical cores in a multi-core fiber to which said first ferrule is connectable.

12. The connector system of claim 9 , wherein said first holder includes an alignment structure to assist in arranging said plurality of single-core optical fibers in said first given pattern.

13. The connector system of claim 12 , wherein said alignment structure includes one or more intersecting edges defining said first holder, as viewed in a cross section of said first holder taken perpendicular to the direction in which said first holder extends.

14. The connector system of claim 9 , wherein said first ferrule is a cylindrical member and said first holder is located along a central axis of said first ferrule and extends from a first end of said first ferrule to a second end of said first ferrule, with said second end of said first ferrule including said first end surface.

15. The connector system of claim 9 , wherein cladding layers or acrylate layers of said plurality of single-core optical fibers abut each other at said first end surface of said first ferrule.

16. A connector system comprising:

first and second multi-core optical fibers each including a plurality of cores arranged in a first pattern, one core of said first multi-core fiber and one core of said second multi-core fiber being a target core;

a first connector terminating a first end of said first multi-core optical fiber and presenting said plurality of cores of said first multi-core fiber in a first pattern;

a second connector terminating a first end of said second multi-core optical fiber and presenting said plurality of cores of said second multi-core fiber in a second pattern; and

a multiple fiber segment having a third connector terminating first ends of said multiple fiber segment and a fourth connector terminating second ends of said multifiber segment, said third connector being connectable to said first connector and said fourth connector being connectable to said second connector, at least one fiber of said multiple fiber segment having a first end residing within said third connector and aligned with one of said cores of said first multi-core optical fiber in said first connector, when said first and third connectors are mated, said at least one fiber of said multiple fiber segment having a second end residing within said fourth connector and aligned with one of said cores of said second multi-core fiber in said second connector, when said fourth and second connectors are mated,

wherein said multiple fiber segment has a first target fiber extending from said third connector and a first jumper connector at a free end of said first target fiber, a termination end of said first target fiber within said third connector being aligned with a termination end of said target core of said first multi-core fiber within said first connector when said first and third connectors are mated.

17. The connector system of claim 16 , wherein said third connector is connectable to said first connector via a first adapter and said fourth connector is connectable to said second connector via a second adapter.

18. The connector system of claim 17 , wherein said multiple fiber segment also has a second target fiber extending from said fourth connector and a second jumper connector at a free end of said second target fiber, a termination end of said second target fiber within said fourth connector being aligned with a termination end of said target core of said second multi-core fiber within said second connector when said fourth and second connectors are mated.

19. The connector system of claim 16 , wherein said multiple fiber segment also has a second target fiber extending from said fourth connector and a second jumper connector at a free end of said second target fiber, a termination end of said second target fiber within said fourth connector being aligned with a termination end of said target core of said second multi-core fiber within said second connector when said fourth and second connectors are mated, and wherein said multiple fiber segment also has a third target fiber extending from said third connector and a third jumper connector at a free end of said third target fiber, a termination end of said third target fiber within said third connector being aligned with a termination end of another target core of said first multi-core fiber within said first connector when said first and third connectors are mated.

20. The connector system of claim 19 , wherein said multiple fiber segment also has a fourth target fiber extending from said fourth connector and a fourth jumper connector at a free end of said fourth target fiber, a termination end of said fourth target fiber within said fourth connector being aligned with a termination end of another target core of said second multi-core fiber within said second connector when said fourth and second connectors are mated.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 067252/0657 Recorded Jan 12, 2026
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: ARRIS ENTERPRISES LLC; COMMSCOPE TECHNOLOGIES LLC; COMMSCOPE NORTH CAROLINA, LLC (F/K/A COMMSCOPE, INC. OF NORTH CAROLINA)
Reel/Frame 074593/0348 →
CHANGE OF NAME Recorded Dec 10, 2025
From: COMMSCOPE, INC. OF NORTH CAROLINA
To: COMMSCOPE NORTH CAROLINA, LLC
Reel/Frame 073888/0404 →
RELEASE OF SECURITY INTEREST AT REEL/FRAME 067259/0697 Recorded Dec 19, 2024
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: ARRIS ENTERPRISES LLC (F/K/A ARRIS ENTERPRISES, INC.); COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC
Reel/Frame 069790/0575 →
SECURITY INTEREST Recorded Dec 17, 2024
From: ARRIS ENTERPRISES LLC; COMMSCOPE TECHNOLOGIES LLC; COMMSCOPE INC., OF NORTH CAROLINA; OUTDOOR WIRELESS NETWORKS LLC; RUCKUS IP HOLDINGS LLC
To: APOLLO ADMINISTRATIVE AGENCY LLC
Reel/Frame 069889/0114 →
PATENT SECURITY AGREEMENT (TERM) Recorded Apr 29, 2024
From: ARRIS ENTERPRISES LLC; COMMSCOPE TECHNOLOGIES LLC; COMMSCOPE, INC. OF NORTH CAROLINA
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 067259/0697 →
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 29, 2024
From: ARRIS ENTERPRISES LLC; COMMSCOPE TECHNOLOGIES LLC; COMMSCOPE, INC. OF NORTH CAROLINA
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 067252/0657 →
SECURITY INTEREST Recorded Nov 19, 2021
From: ARRIS SOLUTIONS, INC.; ARRIS ENTERPRISES LLC; COMMSCOPE TECHNOLOGIES LLC; COMMSCOPE, INC. OF NORTH CAROLINA; RUCKUS WIRELESS, INC.
To: WILMINGTON TRUST
Reel/Frame 060752/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2019
From: NIELSON, JEFFREY D.; KOLESAR, PAUL F.; GIBBS, GARY F.; BILLMAN, BRADLEY; CASE, RICHARD L.
To: COMMSCOPE, INC. OF NORTH CAROLINA
Reel/Frame 049326/0119 →
Continuity (5)
Continuation 16004388 · Jun 9, 2018
Continuation 15248264 · Aug 26, 2016
Continuation 14170781 · Feb 3, 2014
Provisional Application 61759547 · Feb 1, 2013
Related Publication 20190285810A1 · Sep 19, 2019