IP Library Granted Patent US 11,471,020
Granted Patent B2
US 11,471,020 · App. 16/531,471 · Granted Oct 18, 2022

Robotic vacuum cleaning system

Inventors: Duane Leigh Gilbert, Jr. (Goffstown, NH); Faruk Halil Bursal (Lexington, MA); Richard Joseph Therrien (Duxbury, MA); Russell Walter Morin (Burlington, MA)
Assignee: iRobot Corporation
A47L11/4041A47L7/02A47L9/0477A47L11/24A47L11/4013A47L11/4027A47L11/4061A47L11/4063B25J11/0085A47L9/2821A47L11/40A47L2201/00A47L2201/028A47L2201/04A47L2201/06Y10S901/01
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Quick Facts
Patent No.
US 11,471,020
App. No.
16/531,471
Granted
Oct 18, 2022
Kind
B2
Abstract

An autonomous coverage robot includes a cleaning assembly having forward roller and rearward rollers counter-rotating with respect to each other. The rollers are arranged to substantially maintain a cross sectional area between the two rollers yet permitting collapsing therebetween as large debris is passed. Each roller includes a resilient elastomer outer tube and a partially air-occupied inner resilient core configured to bias the outer tube to rebound. The core includes a hub and resilient spokes extending between the inner surface of the outer tube and the hub. The spokes suspend the outer tube to float about the hub and transfer torque from the hub to the outer tube while allowing the outer tube to momentarily deform or move offset from the hub during impact with debris larger than the cross sectional area between the two rollers.

Claims (35)

1. A roller rotatably mountable to a cleaning robot, the roller comprising:

a drive shaft defining a longitudinal axis;

a hub formed with or connected to the drive shaft and extending along the longitudinal axis, the hub driven with the drive shaft;

a tube formed with or connected to the hub and rotatable therewith, the tube extending along the longitudinal axis, located radially outward of the hub, and defining an outer tube surface, the tube comprising:

a vane extending outward from the outer tube surface, the vane having a substantially V-shape.

2. The roller of claim 1 , wherein the vane has a shape of a chevron including a central tip, a first leg extending axially from the central tip to a first end of the tube, and a second leg extending axially from the central tip to a second end of the tube.

3. The roller of claim 2 , further comprising:

a plurality of vanes including the vane, wherein the plurality of vanes are positioned on the tube such that the first and the second end of a first chevron of a first vane of the plurality of vanes are substantially aligned with a central tip of a chevron of an adjacent vane of the plurality of vanes.

4. The roller of claim 3 , wherein the first and second leg of each V-shaped chevron are arranged at an angle of between about 5° and about 10° relative to a linear longitudinal path on the surface of the tube extending from the first end of the tube to the second end of the tube.

5. The roller of claim 4 , wherein the legs of each V-shaped chevron are arranged at an angle of about 7° relative to the linear longitudinal path.

6. The roller of claim 1 , wherein at least a portion of the vane extends from the outer surface of the tube at an angle of between about 30° and 60° relative to a radial axis of the tube.

7. The roller of claim 6 , wherein the angle of the vane is about 45° relative to the radial axis of the tube.

8. The roller of claim 6 , wherein the vane is bent from the outer surface of the tube toward a direction of rotation of the tube with the shaft.

9. The roller of claim 1 , further comprising:

a plurality of resilient curvilinear spokes connecting the tube to the hub.

10. A roller rotatably mountable to a cleaning robot, the roller comprising:

a drive shaft defining a longitudinal axis;

a hub formed with or connected to the drive shaft and extending along the longitudinal axis, the hub driven with the drive shaft;

a tube formed with or connected to the hub and rotatable therewith, the tube extending along the longitudinal axis, located radially outward of the hub, and defining an outer tube surface, the tube comprising:

a vane extending outward from the outer tube surface, the vane including a first leg connected to a second leg, the first and second legs angled with respect to a linear longitudinal path on the surface of the tube, the path extending from a first end of the tube to a second end of the tube.

11. The roller of claim 10 , wherein the vane has a shape of a chevron including a central tip, the first leg extending axially from the central tip to a first end of the tube, and the second leg extending axially from the central tip to a second end of the tube.

12. The roller of claim 11 , further comprising:

a plurality of vanes including the vane, wherein the plurality of vanes are positioned on the tube such that the first and the second end of a first chevron of a first vane of the plurality of vanes are substantially aligned with a central tip of a chevron of an adjacent vane of the plurality of vanes.

13. The roller of claim 12 , wherein the plurality of vanes are positioned on the tube such that the first and the second end of a first chevron of a first vane of the plurality of vanes are substantially aligned with a central tip of a chevron of an adjacent vane of the plurality of vanes.

14. The roller of claim 13 , wherein the first and second leg of each V-shaped chevron are arranged at an angle of between about 5° and about 10° relative to a linear longitudinal path on the surface of the tube extending from the first end of the tube to the second end of the tube.

15. The roller of claim 10 , wherein the legs of each V-vane are arranged at an angle of about 7° relative to the linear longitudinal path.

16. A roller rotatably mountable to a cleaning robot, the roller comprising:

a drive shaft defining a longitudinal axis;

a hub formed with or connected to the drive shaft and extending along the longitudinal axis, the hub driven with the drive shaft;

a tube formed with or connected to the hub and rotatable therewith, the tube extending along the longitudinal axis, located radially outward of the hub, and defining an outer tube surface, the tube comprising:

a vane extending outward from the outer tube surface, the vane extending indirectly along the longitudinal axis.

17. The roller of claim 16 , wherein the first leg and the second leg are arranged at an angle of between about 5° and about 10° relative to a linear longitudinal path on the surface of the tube extending from the first end of the tube to the second end of the tube.

18. The roller of claim 17 , wherein first leg and the second leg are arranged at an angle of about 7° relative to the linear longitudinal path.

19. The roller of claim 18 , wherein at least a portion of the vane extends from the outer surface of the tube at an angle of between about 30° and 60° relative to a radial axis of the tube.

20. The roller of claim 9 , wherein the angle of the vane is about 45° relative to the radial axis of the tube.

Assignments (7)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064431/0136 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Jan 18, 2023
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 062407/0379 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2019
From: GILBERT, DUANE LEIGH, JR.; BURSAL, FARUK HALIL; THERRIEN, RICHARD JOSEPH; MORIN, RUSSELL WALTER
To: IROBOT CORPORATION
Reel/Frame 050644/0927 →
Continuity (7)
Continuation 15590411 · May 9, 2017
Continuation 14947836 · Nov 20, 2015
Continuation 14588077 · Dec 31, 2014
Continuation 14302469 · Jun 12, 2014
Continuation 13460261 · Apr 30, 2012
Provisional Application 61481147 · Apr 29, 2011
Related Publication 20200015646A1 · Jan 16, 2020
Cited By (9)
US 1,057,334 US 1,105,672 US 1,107,358 US 1,113,019 US 1,122,548 US 1,124,556 US 12,220,096 US 12,256,877 US 12,290,220