IP Library Granted Patent US 11,608,749
Granted Patent B2
US 11,608,749 · App. 16/549,187 · Granted Mar 21, 2023

Airfoil having environmental barrier topcoats that vary in composition by location

Inventors: Richard Wesley Jackson (Mystic, CT); Adam P. Generale (Dobbs Ferry, NY); Xuan Liu (Glastonbury, CT); Mark F. Zelesky (Bolton, CT)
Assignee: RAYTHEON TECHNOLOGIES CORPORATION
F01D5/288F01D5/284F05D2220/32F05D2240/305F05D2240/306F05D2300/15F05D2300/21F05D2300/222F05D2300/30F05D2300/6033F05D2300/611F05D2300/6111
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Quick Facts
Patent No.
US 11,608,749
App. No.
16/549,187
Granted
Mar 21, 2023
Kind
B2
Abstract

An airfoil includes an airfoil wall that defines a leading end, a trailing end, and suction and pressure sides that join the leading end and the trailing end. The airfoil wall is formed of a silicon-containing ceramic. A first environmental barrier topcoat is disposed on the suction side of the airfoil wall, and a second, different environmental barrier topcoat is disposed on the pressure side of the airfoil wall. The first topcoat is vaporization-resistant and the second topcoat is resistant to calcium-magnesium-aluminosilicate.

Claims (15)

1. An airfoil comprising:

an airfoil wall defining a leading end, a trailing end, and suction and pressure sides joining the leading end and the trailing end, the airfoil wall being formed of a silicon-containing ceramic;

a first environmental barrier topcoat of a first composition disposed on the suction side of the airfoil wall;

a second environmental barrier topcoat of a second, different composition disposed on the pressure side of the airfoil wall; and

wherein the second environmental barrier topcoat is multi-layered and includes an over-layer selected from a mixture of HfSiO4 and calcium aluminosilicate, Ca2Y8(SiO4)6O2, Gd2Hf2O7, a mixture of HfO2, HfSiO4 and calcium aluminosilicate, Y2Si2O7, Yb2Si2O7, Gd2Si2O7, and combinations thereof and an under-layer of a composition of a mixture of HfSiO4 and calcium aluminosilicate.

2. The airfoil as recited in claim 1 , wherein the first environmental barrier topcoat is multi-layered and includes an over-layer of a composition that is selected from HfO 2 , Y 2 SiO 5 , YbSiO 5 , and combinations thereof and an under-layer of a composition that is selected from HfSiO 4 , Y 2 Si 2 O 7 , Yb 2 Si 2 O 7 , and combinations thereof.

3. The airfoil as recited in claim 1 , wherein the first environmental barrier topcoat is multi-layered and includes an over-layer of a composition that is selected from HfO2, Y2SiO5, YbSiO5, and combinations thereof and an under-layer of a composition that is selected from HfSiO4, Y2Si2O7, Yb2Si2O7, and combinations thereof, and the second environmental barrier topcoat is multi-layered and includes an over-layer of a composition of Gd2Hf207.

4. The airfoil as recited in claim 3 , further comprising a third environmental barrier topcoat disposed on the leading end of the airfoil wall.

5. The airfoil as recited in claim 4 , wherein the third environmental barrier topcoat is of a composition selected from yttria stabilized zirconia, ZrO 2 YO 1.5 TaO 2.5 , and combinations thereof.

6. A gas turbine engine comprising:

a compressor section;

a combustor in fluid communication with the compressor section; and

a turbine section in fluid communication with the combustor, the turbine section having an airfoil that includes an airfoil wall defining a leading end, a trailing end, and suction and pressure sides joining the leading end and the trailing end, the airfoil wall being formed of a silicon-containing ceramic, a first environmental barrier topcoat of a first composition disposed on the suction side of the airfoil wall, and

a second environmental barrier topcoat of a second, different composition disposed on the pressure side of the airfoil wall; and

wherein the second environmental barrier topcoat is multi-layered and includes an over-layer selected from a mixture of HfSiO4 and calcium aluminosilicate, Ca2Y8(SiO4)6O2, Gd2Hf2O7, a mixture of HfO2, HfSiO4 and calcium aluminosilicate, Y2Si2O7, Yb2Si2O7, Gd2Si2O7, and combinations thereof and an under-layer of a composition of a mixture of HfSiO4 and calcium aluminosilicate.

Assignments (3)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CHANGE OF NAME Recorded Jul 24, 2020
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 053310/0251 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2019
From: JACKSON, RICHARD WESLEY; GENERALE, ADAM P.; LIU, XUAN; ZELESKY, MARK F.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 050145/0531 →
Continuity (1)
Related Publication 20210054749A1 · Feb 25, 2021
Cited By (1)
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