Active transparent display for dynamic masking during UV curing in a three dimensional object printer
A print system and a method for curing marking material on an object using an active transparent display in a three dimensional (3D) object printer are disclosed. For example, the print system includes a plurality of printheads, a curing light source, a movable member to hold an object, an active transparent display and a controller to control movement of the movable member to move the object past the array of printheads, to operate the plurality of printheads to eject the marking material onto the object as the object passes the two-dimensional array of printheads, to control movement of the movable member, to control the active transparent display and to operate the curing light source to apply energy to cure the marking material, wherein the amount of energy that is applied to the object is controlled by a mask that is displayed on the active transparent display.
1. A method for curing marking material on an object using an active transparent display in a three dimensional (3D) object printer, comprising:
ejecting the marking material onto the object via a two-dimensional array of a plurality of printheads;
moving a movable member holding the object vertically parallel to a plane formed by the two-dimensional array of the plurality of printheads towards a curing light source;
activating the active transparent display to display a mask when an image printed on the object crosses an edge of the active transparent display, wherein the activating the active transparent display to display the mask comprises:
generating a complementary image of the image that is printed on the object via the marking material;
moving the mask along the active transparent display to mirror a movement of the image as the image moves past the active transparent display; and
curing the marking material on the object via the curing light source, wherein an amount of light for curing the marking material on different locations of a surface of the object is controlled by the mask displayed on the active transparent display.
2. The method of claim 1 , wherein the generating the complementary image, comprises:
identifying respective distances between different locations on the surface of the object from the curing light source;
displaying a black pixel in front of one or more of the different locations that are closest to the curing light source;
leaving a deactivated pixel in front of a second one or more of the different locations that are furthest from the curing light source; and
selecting a gray scale pixel value that correspond to the respective distances of all remaining locations of the different locations.
3. The method of claim 1 , wherein the activating the active transparent display to display the mask, comprises:
applying a distortion to the mask when the image that is printed on the object is located at a distance that is greater than a minimum distance from a center of the curing light source.
4. The method of claim 3 , wherein an amount of distortion that is applied is reduced as the object moves closer to the minimum distance from the center of the curing light source.
5. The method of claim 4 , wherein the amount of distortion that is applied is increased as the object moves past the minimum distance from the center of the curing light source and further away from the minimum distance from the center of the curing light source.
6. A method for curing marking material on an object using an active transparent display in a three dimensional (3D) object printer, comprising:
ejecting the marking material onto the object via a two-dimensional array of a plurality of printheads;
moving a movable member holding the object vertically parallel to a plane formed by the two-dimensional array of the plurality of printheads towards a curing light source;
activating the active transparent display to display a mask when an image printed on the object crosses an edge of the active transparent display, wherein the activating the active transparent display to display the mask, comprises:
generating a complementary image of the image that is printed on the object via the marking material, wherein the generating the complementary image, comprises:
identifying respective distances between different locations on the surface of the object from the curing light source;
displaying a black pixel in front of one or more of the different locations that are closest to the curing light source;
leaving a deactivated pixel in front of a second one or more of the different locations that are furthest from the curing light source; and
selecting a gray scale pixel value that correspond to the respective distances of all remaining locations of the different locations; and
curing the marking material on the object via the curing light source, wherein the amount of light for curing the marking material on different locations of a surface of the object is controlled by the mask displayed on the active transparent display.
7. The method of claim 6 , wherein the activating the active transparent display to display the mask, comprises:
applying a distortion to the mask when the image that is printed on the object is located at a distance that is greater than a minimum distance from a center of the curing light source.
8. The method of claim 7 , wherein an amount of distortion that is applied is reduced as the object moves closer to the minimum distance from the center of the curing light source.
9. The method of claim 8 , wherein the amount of distortion that is applied is increased as the object moves past the minimum distance from the center of the curing light source and further away from the minimum distance from the center of the curing light source.
10. The method of claim 6 , wherein the activating the active transparent display to display the mask, comprises:
moving the mask along the active transparent display in a same direction as the object.
11. The method of claim 6 , wherein the activating the active transparent display to display the mask, comprises:
moving the mask at a same velocity along the active transparent display as the object is moving past the curing light source when the mask is a mirror image of the image printed on the object or moving the mask at a different velocity along the active transparent display as the object is moving past the curing light source when the mask is offset to the image printed on the object.
12. The method of claim 11 , further comprising:
providing image data associated with the image printed on the object via the marking material to a controller, wherein the mask is activated on the active transparent display based on the image data by the controller.
13. A method for curing marking material on an object using an active transparent display in a three dimensional (3D) object printer, comprising:
ejecting the marking material onto the object via a two-dimensional array of a plurality of printheads;
moving a movable member holding the object vertically parallel to a plane formed by the two-dimensional array of the plurality of printheads towards a curing light source;
activating the active transparent display to display a mask when an image printed on the object crosses an edge of the active transparent display, wherein the activating the active transparent display to display the mask comprises:
identifying portions of a surface of the object that do not have the marking material; and
activating pixels that correspond to the portions of the surface of the object that do not have the marking material to have a black color; and
curing the marking material on the object via the curing light source, wherein an amount of light for curing the marking material on different locations of a surface of the object is controlled by the mask displayed on the active transparent display.
14. The method of claim 13 , wherein the activating the active transparent display to display the mask, comprises:
adjusting an amount of distortion that is applied to the mask as the object moves past the active transparent display.
15. The method of claim 14 , wherein the amount of distortion is increased as the object moves away from a center of the curing light source.
16. The method of claim 14 , wherein an amount of distortion that is applied is reduced as the object moves towards the center of the curing light source.
17. The method of claim 13 , wherein the activating the active transparent display to display the mask, comprises:
moving the mask along the active transparent display in a same direction as the object as the object moves in front of the active transparent display.
18. The method of claim 13 , wherein the activating the active transparent display to display the mask, comprises:
moving the mask at a same velocity along the active transparent display as the object is moving past the curing light source when the mask is a mirror image of the image printed on the object or moving the mask at a different velocity along the active transparent display as the object is moving past the curing light source when the mask is offset to the image printed on the object.