IP Library Granted Patent US 11,293,301
Granted Patent B2
US 11,293,301 · App. 16/812,644 · Granted Apr 5, 2022

Gas turbine engine drive system health monitor

Inventor: Sheridon Everette Haye (Mansfield, CT)
Assignee: RAYTHEON TECHNOLOGIES CORPORATION
F01D21/003F01D5/06F02C7/00F02C7/36F02K3/06G01H1/003G01H1/10G01M15/14F02C3/04F05D2220/32F05D2240/60F05D2260/4031F05D2260/80F05D2270/304
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Quick Facts
Patent No.
US 11,293,301
App. No.
16/812,644
Granted
Apr 5, 2022
Kind
B2
Abstract

A drive system of a gas turbine engine includes a first drive shaft and a second drive shaft operable to rotate within the gas turbine engine, a first sensor operable to detect rotation of the first drive shaft, a second sensor operable to detect rotation of the second drive shaft, and a processing system coupled to the first sensor and the second sensor. The processing system is operable to determine a timing variation based on output of the first sensor and output of the second sensor, determine a torsional deflection between the first drive shaft and the second drive shaft based on the timing variation, and detect a health status of the drive system based on the torsional deflection.

Claims (38)

1. A drive system of a gas turbine engine, the drive system comprising:

a first drive shaft and a second drive shaft operable to rotate within the gas turbine engine;

a first sensor operable to detect rotation of the first drive shaft;

a second sensor operable to detect rotation of the second drive shaft; and

a processing system coupled to the first sensor and the second sensor, the processing system operable to:

determine a timing variation based on output of the first sensor and output of the second sensor;

perform a frequency domain analysis based on output of the first sensor;

identify a dominant mode as a shaft frequency of the first drive shaft and a lower amplitude frequency domain component as a torsional mode of the first drive shaft, wherein the shaft frequency is used to identify an operating mode of the gas turbine engine, and trending of the torsional mode is determined based on the operating mode of the gas turbine engine;

determine a torsional deflection between the first drive shaft and the second drive shaft based on the timing variation; and

detect a health status of the drive system based on the torsional deflection.

2. The drive system of claim 1 , wherein the processing system is operable to track the timing variation between a first position indicator associated with the first drive shaft and a second position indicator associated with the second drive shaft.

3. The drive system of claim 1 , wherein a drive gear system is coupled between the first drive shaft and the second drive shaft, and the health status identifies whether a fault condition of the drive gear system is detected based on the torsional deflection.

4. A gas turbine engine comprising:

a first drive shaft operable to drive a fan of the gas turbine engine;

a second drive shaft operable to be driven by a turbine of the gas turbine engine;

a fan drive gear system coupled to the first drive shaft and the second drive shaft;

a first sensor operable to detect rotation of the first drive shaft;

a second sensor operable to detect rotation of the second drive shaft; and

a processing system coupled to the first and second sensors, the processing system operable to:

determine a timing variation based on output of the first sensor and output of the second sensor;

perform a frequency domain analysis based on output of the second sensor and identify a dominant mode as a shaft frequency of the second drive shaft and a lower amplitude frequency domain component as a torsional mode of the second drive shaft, wherein the shaft frequency is used to identify an operating mode of the gas turbine engine, and trending of the torsional mode is determined based on the operating mode of the gas turbine engine;

determine a torsional deflection between the first drive shaft and the second drive shaft based on the timing variation; and

detect a health status of the gas turbine engine based on the torsional deflection.

5. The gas turbine engine of claim 4 , wherein a drive gear system is coupled between the first drive shaft and the second drive shaft, and the health status identifies whether a fault condition of the drive gear system is detected based on the torsional deflection.

6. A method of monitoring a drive system in a gas turbine engine, the method comprising:

detecting rotation of a first drive shaft via a first sensor operably coupled to a processing system;

detecting rotation of a second drive shaft via a second sensor operably coupled to the processing system;

determining a timing variation based on output of the first sensor and output of the second sensor;

determining, by the processing system, a torsional deflection between the first drive shaft and the second drive shaft based on the timing variation; and

detecting a health status of the drive system based on the torsional deflection, wherein a drive gear system is coupled between the first drive shaft and the second drive shaft, and the health status identifies whether a fault condition of the drive gear system is detected based on the torsional deflection.

7. The method of claim 6 , wherein the timing variation is tracked based on a first position indicator associated with the first drive shaft and a second position indicator associated with the second drive shaft.

8. The method of claim 6 , further comprising:

performing, by the processing system, a frequency domain analysis based on output of the first sensor.

9. The method of claim 8 , further comprising:

identifying a dominant mode as a shaft frequency and a lower amplitude frequency domain component as a torsional mode, wherein the shaft frequency is used to identify an operating mode of the gas turbine engine, and trending of the torsional mode is determined based on the operating mode of the gas turbine engine.

10. The method of claim 6 , further comprising:

performing a frequency domain analysis based on output of the second sensor and identify a dominant mode as a shaft frequency of the second drive shaft and a lower amplitude frequency domain component as a torsional mode of the second drive shaft.

11. The method of claim 10 , wherein the shaft frequency is used to identify an operating mode of the gas turbine engine, and trending of the torsional mode is determined based on the operating mode of the gas turbine engine.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE AND REMOVE PATENT APPLICATION NUMBER 11886281 AND ADD PATENT APPLICATION NUMBER 14846874. TO CORRECT THE RECEIVING PARTY ADDRESS PREVIOUSLY RECORDED AT REEL: 054062 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF ADDRESS. Recorded Mar 4, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 055659/0001 →
CHANGE OF NAME Recorded Sep 4, 2020
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 054062/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2020
From: HAYE, SHERIDON EVERETTE
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 052051/0983 →
Continuity (2)
Continuation 15788020 · Oct 19, 2017
Related Publication 20200208535A1 · Jul 2, 2020