Structured material alloy component fabrication
A novel manufacturing method for functionally graded component includes a cold sprayed additive manufactured core material and a cold sprayed additive manufactured set of teeth around said core made from another material.
1. A component comprising:
a cold sprayed additive manufactured core material, the core material having a mandrel shape center defining a gear shaft inner diameter; and
a cold sprayed additive manufactured set of teeth of different material around said core material, wherein said core is manufactured of a carbon steel alloy powder.
2. The component as recited in claim 1 , wherein said set of teeth is manufactured of a tool steel alloy powder.
3. The component as recited in claim 1 , wherein said component is a gear.
4. The component as recited in claim 3 , wherein said gear is at least partially hollow.
5. A component comprising:
a cold sprayed additive manufactured core material, the core material having a mandrel shape center defining a gear shaft inner diameter; and
a cold sprayed additive manufactured set of teeth of different material around said core material, wherein said core and said set of teeth are manufactured as a near net shape.
6. A component comprising:
a cold sprayed additive manufactured core material, the core material having a mandrel shape center defining a gear shaft inner diameter; and
a cold sprayed additive manufactured set of teeth of different material around said core material, wherein said set of teeth is manufactured of a tool steel alloy powder.
7. The component as recited in claim 6 , wherein said core is manufactured of a carbon steel alloy powder.