IP Library Granted Patent US 11,207,643
Granted Patent B2
US 11,207,643 · App. 16/924,573 · Granted Dec 28, 2021

Energy efficient removal of CO2 from air by integrating with H2 generation

Inventors: Francisco E. Torres (San Jose, CA); Eugene Shin Ming Beh (Portola Valley, CA); Jessica Louis Baker Rivest (Palo Alto, CA)
Assignee: PALO ALTO RESEARCH CENTER INCORPORATED
B01D53/965B01D53/1425B01D53/1475B01D53/1493B01D53/62B01D53/78C01B3/00C25B1/04C25B9/23C25B9/73B01D2251/304B01D2251/306B01D2251/604B01D2251/606B01D2256/16B01D2257/504B01D2258/0283B01D2258/06
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Quick Facts
Patent No.
US 11,207,643
App. No.
16/924,573
Granted
Dec 28, 2021
Kind
B2
Abstract

A method of removing carbon dioxide from an atmosphere and generating hydrogen includes capturing carbon dioxide from the atmosphere in an alkaline capture solution, sending the alkaline capture solution to a series of electrolyzers in a CO 2 -rich path, wherein each electrolyzer cell raises the acidity of the input CO 2 -rich solution to produce an acidified CO 2 -rich solution, removing carbon dioxide from the acidified CO 2 -rich solution at a carbon dioxide removal unit operation to produce a CO 2 -poor solution, sending the CO 2 -poor solution to the series of electrolyzers in a return path, wherein each electrolyzer raises the alkalinity of the return CO 2 -poor solution to produce a basified CO 2 -poor solution, wherein a difference in pH between the CO 2 -rich solution and the CO 2 -poor solution within each electrolyzer is less than 3, and returning the basified CO 2 -poor solution to the carbon dioxide capture unit operation.

Claims (23)

1. A method of removing carbon dioxide from an atmosphere, comprising:

capturing carbon dioxide from the atmosphere in an alkaline capture solution;

sending the alkaline capture solution to a series of electrolyzers in a CO 2 -rich path, wherein each electrolyzer raises the acidity of the input CO 2 -rich solution to produce an acidified CO 2 -rich solution;

removing carbon dioxide from the acidified CO 2 -rich solution at a carbon dioxide removal unit operation to produce a CO 2 -poor solution;

sending the CO 2 -poor solution to the series of electrolyzers in a return path, wherein each electrolyzer raises the alkalinity of the return CO 2 -poor solution to produce a basified CO 2 -poor solution, wherein a difference in pH between the CO 2 -rich solution and the CO 2 -poor solution within each electrolyzer is less than 3; and

returning the basified CO 2 -poor solution to a carbon dioxide capture unit operation.

2. The method of claim 1 , further comprising mixing an output of at least one electrolyzer in a mixing vessel to allow more time for reactions before flowing the solution into an input of a next electrolyzer in at least one of the series of electrolyzers in the CO2-rich path or the series of electrolyzers in the return path.

3. The method of claim 1 , wherein the alkaline solution comprises at least one of the group consisting of: KOH; KHCO 3 ; K 2 CO 3 ; NaOH; Na 2 CO 3 ; and NaHCO 3 .

4. The method of claim 1 , further comprising capturing oxygen produced by electrolysis by one ore more of the electrolyzers in the CO 2 -rich path combined with at least one of minimizing or reabsorbing entrained CO 2 .

5. The method of claim 1 , wherein capturing carbon dioxide from the atmosphere in the alkaline carbon solution comprises capturing carbon dioxide from the atmosphere in an alkaline capture solution having a pH of 14 or less, and wherein sending the alkaline capture solution to a series of electrolyzers in a CO 2 -rich path does not reduce the pH in the system to less than 4.

6. The method of claim 1 , further comprising controlling the pressures in the electrolyzers to be higher than a partial pressure of carbon dioxide in the CO 2 -rich output solution.

7. The method of claim 1 , further comprising lowering pressure in the carbon dioxide removal unit operation to drive carbon dioxide out of the CO 2 -rich solution.

8. The method of claim 1 , further comprising adding a salt that is not redox active to the alkaline capture solution.

9. The method of claim 1 , further comprising using the carbon dioxide removed by the carbon dioxide removal unit operation and hydrogen produced by electrolysis by at least one of the electrolyzers to synthesize liquid fuels.

10. The method of claim 1 , further comprising powering one or more of the electrolyzers using renewable electricity.

11. The method of claim 1 , further comprising completing a circuit by conducting at least one of potassium or sodium ions through a cation exchange membrane in at least one of the electrolyzers.

12. The method of claim 1 , wherein sending the CO2-poor solution to the series of electrolyzers in a return path, and sending the alkaline capture solution to a series of electrolyzers in a CO2-rich path comprises sending the CO 2 -poor and alkaline input solutions into each of the electrolyzers as countercurrent flows.

13. The method of claim 1 , further comprising limiting bubbling of CO 2 from the CO 2 -rich solution anywhere but in the carbon dioxide removal unit operation.

14. The method of claim 1 , further comprising reducing pressure in at least one of the electrolyzers to degas the CO 2 and using a flow resulting from reducing the pressure to power regenerators to drive electricity generation in tandem with reducing the pressure.

15. The method of claim 1 , further comprising sequestering at least some of the CO 2 removed at the carbon dioxide removal unit operation.

16. The method of claim 1 , further comprising venting the acidified CO 2 -rich solution under pressure to remove oxygen.

17. The method of claim 1 further comprising using at least part of the acidified CO 2 -rich solution for oxycombustion of oxygen and CO 2.

18. The method of claim 1 , further comprising transferring heat from the carbon capture unit operation to one of more of the electrolyzers.

Assignments (10)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2025
From: XEROX CORPORATION
To: GENESEE VALLEY INNOVATIONS, LLC
Reel/Frame 073562/0677 →
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT RF 064760/0389 Recorded Feb 13, 2024
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: XEROX CORPORATION
Reel/Frame 068261/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVAL OF US PATENTS 9356603, 10026651, 10626048 AND INCLUSION OF US PATENT 7167871 PREVIOUSLY RECORDED ON REEL 064038 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064161/0001 →
SECURITY INTEREST Recorded Jun 22, 2023
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 064760/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064038/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2020
From: TORRES, FRANCISCO E.; BEH, EUGENE; RIVEST, JESSICA LOUIS BAKER
To: PALO ALTO RESEARCH CENTER INCORPORATED
Reel/Frame 053163/0323 →
Continuity (3)
Division 15941442 · Mar 30, 2018
Provisional Application 62628069 · Feb 8, 2018
Related Publication 20200338498A1 · Oct 29, 2020