Formulation for producing an insulating system, electrical machine and method for producing an insulating system
Various embodiments include a sprayable formulation for an insulation system of an electrical machine, the formulation comprising a sprayable resin mixture including: a monomeric and/or oligomeric, at least diepoxidic carbon-based first resin component; and a monomeric and/or oligomeric second resin component based on alkyl-/arylpolysiloxane with at least one glycidyl ester and/or glycidyl ether functionalities; and a curing agent and based on at least one of: anhydride, (poly)amine, and amino- and/or alkoxy-functional alkyl-/arylpolysiloxane.
1. A sprayable formulation for an insulation system of an electrical machine, the formulation comprising a sprayable resin mixture including:
a diepoxidic carbon-based first resin component; and
a second resin component based on alkyl-/arylpolysiloxane with at least one glycidyl ester and/or glycidyl ether functionality; and
a curing agent based on at least one of: anhydride, (poly)amine, and amino- and/or alkoxy-functional alkyl-/arylpolysiloxane.
2. The formulation as claimed in claim 1 , wherein the formulation is in solid form at room temperature and/or standard pressure and therefore sprayable as a powder coating.
3. The formulation as claimed in claim 1 , wherein the formulation is in liquid form at room temperature and/or standard pressure.
4. The formulation as claimed in claim 3 , further comprising a solvent.
5. The formulation as claimed in claim 3 , comprising no solvent.
6. The formulation as claimed in claim 1 , further comprising a second curing agent including a di- and/or trianhydride and/or one or more derivatives thereof.
7. The formulation as claimed in claim 1 , further comprising a second curing agent including a difunctional and/or higher-functionality amine and/or one or more derivatives thereof.
8. The formulation as claimed in claim 1 , further comprising one or more filler fractions.
9. The formulation as claimed in claim 1 , further comprising a nanoparticulate filler fraction and an additive.
10. The formulation as claimed in claim 9 , wherein the additive provides at least partial sintering of nanoparticles in the nanoparticulate filler fraction to form a barrier layer in the event of electrical partial discharges.
11. An electrical rotating machine comprising:
a conductor;
a lamination stack;
an insulation system including a main insulation;
an internal potential controller; and
an outer corona shield and/or a terminal corona shield;
wherein the insulation system includes a formulation comprising a cured resin mixture including:
a diepoxidic carbon-based first resin component; and
a second resin component based on alkyl-/arylpolysiloxane with at least one glycidyl ester and/or glycidyl ether functionality; and
a curing agent based on at least one of: anhydride, (poly)amine, and amino- and/or alkoxy-functional alkyl-/arylpolysiloxane.
12. A method for producing an insulation system of an electrical rotating machine, the method comprising:
spraying a resin mixture including:
a monomeric and/or oligomeric, at least diepoxidic carbon-based first resin component; and
a monomeric and/or oligomeric second resin component based on alkyl-/arylpolysiloxane with at least one glycidyl ester and/or glycidyl ether functionalities; and
a curing agent and based on at least one of: anhydride, (poly)amine, and amino- and/or alkoxy-functional alkyl-/arylpolysiloxane; and
curing the resin mixture.
13. A method for producing an insulation system of an electrical rotating machine, the method comprising:
producing a formulation comprising a sprayable resin mixture including:
a monomeric and/or oligomeric, at least diepoxidic carbon-based first resin component; and
a monomeric and/or oligomeric second resin component based on alkyl-/arylpolysiloxane with at least one glycidyl ester and/or glycidyl ether functionalities; and
a curing agent and based on at least one of: anhydride, (poly)amine, and amino- and/or alkoxy-functional alkyl-/arylpolysiloxane;
spraying the formulation onto a conductor;
drying and/or partly gelating the formulation on the conductor;
repeating spraying and drying and/or partly gelating; and
curing the formulation to form the insulation.