IP Library Granted Patent US 11,014,066
Granted Patent B2
US 11,014,066 · App. 16/993,786 · Granted May 25, 2021

VOC and odor reducing coating composition

Inventors: Kenneth G. Caldwell (Mountville, PA); Steven L. Masia (Lancaster, PA); Gourish Sirdeshpande (Lancaster, PA); Michelle X. Wang (Lititz, PA)
Assignee: AWI Licensing LLC
B01J20/22B01J20/043B01J20/103B01J20/12B01J20/28035B01J20/3042B01J20/3236E04B9/001E04B9/045E04C2/00
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Quick Facts
Patent No.
US 11,014,066
App. No.
16/993,786
Granted
May 25, 2021
Kind
B2
Abstract

Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.

Claims (31)

1. A coating composition for reducing VOC and odors, the coating composition comprising:

a solid component comprising a blend of;

ethylene urea;

silica gel;

porous CaCO 3 ; and

a liquid carrier comprising water.

2. The coating composition according to claim 1 , wherein the porous CaCO 3 has a surface area ranging from about 120 m 2 /g to about 160 m 2 /g, optionally about 144 m 2 /g.

3. The coating composition according to claim 1 , wherein the liquid carrier is present in an amount ranging from about 25 wt. % to about 75 wt. %, based on the total weight of the coating composition.

4. The coating composition according to claim 1 , wherein the solid component further comprises a rheology modifier selected from silicate mineral, alkali-swellable compounds, and combinations thereof, optionally present in an amount ranging from about 0.5 wt. % to about 55 wt. %, based on the total weight of the solid component.

5. The coating composition according to claim 1 , wherein the silica gel has a particle size ranging from about 0.5 μm to about 120 μm.

6. The coating composition according to claim 1 , wherein the silica gel is present in an amount ranging from about 5 wt. % to about 40 wt. %, based on the total weight of the solid component.

7. The coating composition according to claim 1 , wherein the ethylene urea and the silica gel are present in a weight ratio ranging from about 1:1 to about 1:8.

8. The coating composition according to claim 1 , wherein the coating composition comprises a first surfactant and a second surfactant, and wherein the first surfactant is non-ionic and the second surfactant is ionic.

9. A coating composition for reducing VOC and odors, the coating composition comprising:

a solid component comprising a blend of

silica gel;

a surfactant;

a rheology modifier;

porous CaCO 3 ; and

a liquid carrier comprising water.

10. The coating composition according to claim 9 , wherein the carrier is present in an amount ranging from about 25 wt. % to about 75 wt. %, based on the total weight of the coating composition.

11. The coating composition according to claim 9 , wherein the silica gel has a particle size ranging from about 0.5 μm to about 120 μm.

12. The coating composition according to claim 9 , wherein the silica gel is present in an amount ranging from about 5 wt. % to about 40 wt. %, based on the total weight of the solid component.

13. The coating composition according to claim 9 , wherein the rheology modifier is selected from silicate mineral, alkali-swellable compounds, and combinations thereof.

14. The coating composition according to claim 9 , wherein the rheology modifier is present in an amount ranging from about 0.1 wt. % to about 55 wt. %, based on the total weight of the solid component.

15. The coating composition according to claim 12 , wherein the surfactant is present in an amount ranging from about 0.1 wt. % to about 17.0 wt. %, based on the total weight of the dry component.

16. The coating composition according to claim 12 , wherein the surfactant is non-ionic and is optionally present in an amount ranging from about 0.1 wt. % to about 0.5 wt. % based on the total weight of the dry component.

17. The coating composition according to claim 12 , wherein the surfactant is ionic and is optionally present in an amount ranging from about 1 wt. % to about 7 wt. % based on the total weight of the dry component.

18. The coating composition according to claim 12 , wherein the surfactant is an emulsifier that is present in an amount ranging from about 2 wt. % to about 12 wt. % based on the total weight of dry component.

19. The coating composition according to claim 12 , further comprising filler having a particle size ranging from about 0.1 μm to 300 μm.

20. The coating composition according to claim 12 , wherein the porous CaCO 3 has a surface area ranging from about 120 m 2 /g to about 160 m 2 /g—preferably about 144 m 2 /g.

Assignments (3)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Dec 7, 2022
From: AWI LICENSING LLC
To: BANK OF AMERICA, N.A., AS THE COLLATERAL AGENT
Reel/Frame 062081/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2021
From: ARMSTRONG WORLD INDUSTRIES, INC.
To: AWI LICENSING LLC
Reel/Frame 056034/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2020
From: CALDWELL, KENNETH G; MASIA, STEVEN L; SIRDESHPANDE, GOURISH; WANG, MICHELLE X
To: ARMSTRONG WORLD INDUSTRIES INC.
Reel/Frame 053499/0287 →