IP Library Granted Patent US 12,601,257
Granted Patent B2
US 12,601,257 · App. 17/066,339 · Granted Apr 14, 2026

Fluid sampler tool and associated system and method

Inventors: Ahmed Abdalla Elsorsar (Dubai, AE); Benoit Pinson (Gabon, AE); Blake L. Alfson (Houston, TX); Gadi Fishel (Katy, TX); Gary D. Ingram (Spring, TX)
Assignee: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
E21B49/08G01N1/2035
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Quick Facts
Patent No.
US 12,601,257
App. No.
17/066,339
Granted
Apr 14, 2026
Kind
B2
Abstract

A method can include deploying into a well a fluid sampler tool including a fluid sampler, a sampler valve, a controller and a sensor, and the controller operating the sampler valve in response to a sensed well parameter being within a predetermined well parameter range. A fluid sampler tool can include a fluid sampler, a sampler valve, a controller and a carrier configured to connect the fluid sampler tool in a tubular string, the controller being enclosed within a chamber that is externally accessible on the carrier.

Claims (38)

1 . A method of obtaining at least one fluid sample in a subterranean well, the method comprising:

deploying a fluid sampler tool into the well, the fluid sampler tool comprising at least one fluid sampler, at least one sampler valve that selectively permits and prevents flow between the fluid sampler and a well fluid source, a controller that controls operation of the sampler valve, and at least one sensor that senses a well parameter, in which the controller is enclosed within a sealed control module which is mounted externally on a carrier of the fluid sampler tool, thereby facilitating access to the controller, and in which the carrier comprises upper and lower connectors at opposite ends of the carrier which permit the fluid sampler tool to be connected in a tubular string; and

the controller operating the sampler valve in response to the sensed well parameter being within a first predetermined well parameter range, in which the controller opens the sampler valve in response to the sensed well parameter being within the first predetermined well parameter range, in which the controller closes the sampler valve in response to the sensed well parameter being within a second predetermined well parameter range, and in which the sampler valve is respectively opened and closed by displacing a closure member of the sampler valve.

2 . The method of claim 1 ,

in which the at least one sampler valve comprises at least first and second sampler valves, and the controller operating the sampler valve comprises the controller operating the first sampler valve in response to the sensed well parameter being within the first predetermined well parameter range; and

further comprising the controller operating the second sampler valve in response to the sensed well parameter being within a third predetermined well parameter range.

3 . The method of claim 1 , in which the deploying comprises connecting the fluid sampler tool in the tubular string, so that a flow passage of the tubular string extends longitudinally through the fluid sampler tool.

4 . The method of claim 3 ,

in which the tubular string comprises a drill string; and

further comprising, after the deploying, drilling a wellbore in response to fluid flow through the flow passage.

5 . The method of claim 1 , in which the controller operating the sampler valve is performed without communication with any surface location.

6 . The method of claim 1 , in which the fluid sampler is installed in a longitudinally extending recess formed externally on the carrier.

7 . The method of claim 1 ,

in which the fluid sampler tool further comprises an electromechanical actuator; and

in which the controller operating the sampler valve comprises supplying electrical power to the electromechanical actuator to actuate the sampler valve.

8 . The method of claim 7 , in which the electromechanical actuator comprises at least one of a group consisting of a solenoid and a motor.

9 . The method of claim 1 , in which the controller is isolated from the well fluid source.

10 . The method of claim 9 , in which the fluid sampler tool further comprises a memory; and

further comprising storing the sensed well parameter over time in the memory.

11 . The method of claim 9 ,

in which the fluid sampler tool further comprises an electromechanical actuator that actuates the sampler valve; and

in which the electromechanical actuator is enclosed within the control module.

12 . The method of claim 1 , in which the sensor is selected from the group consisting of a pressure sensor, a temperature sensor and an accelerometer.

13 . A fluid sampler tool for use in a subterranean well, the fluid sampler tool comprising:

at least one fluid sampler configured to receive a well fluid sample;

at least one sampler valve operable to selectively permit and prevent fluid communication with the fluid sampler;

a controller configured to control operation of the sampler valve; and

a carrier comprising upper and lower connectors at opposite ends of the carrier which permit the fluid sampler tool to be connected in a tubular string, in which the controller is enclosed within a sealed control module which is mounted externally on the carrier, and in which the controller is accessible by removal of a plug from the control module while the carrier is connected in the tubular string.

14 . The fluid sampler tool of claim 13 , further comprising at least one sensor that senses a well parameter.

15 . The fluid sampler tool of claim 14 , in which the controller is configured to control operation of the sampler valve in response to the well parameter being within a predetermined well parameter range.

16 . The fluid sampler tool of claim 14 , in which the at least one sampler valve comprises at least first and second sampler valves, the controller is configured to operate the first sampler valve in response to the well parameter being within a first predetermined well parameter range, and the controller is configured to operate the second sampler valve in response to the well parameter being within a second predetermined well parameter range.

17 . The fluid sampler tool of claim 14 , in which the sensor is selected from the group consisting of a pressure sensor, a temperature sensor and an accelerometer.

18 . The fluid sampler tool of claim 14 , further comprising a memory configured to store the well parameter as sensed by the sensor over time.

19 . The fluid sampler tool of claim 13 , in which a flow passage extends longitudinally through the carrier, and the controller is isolated from the flow passage.

20 . The fluid sampler tool of claim 13 , in which the fluid sampler is received in a longitudinally extending recess formed externally on the carrier.

21 . The fluid sampler tool of claim 13 , further comprising an electromechanical actuator configured to actuate the sampler valve.

22 . The fluid sampler tool of claim 21 , in which the electromechanical actuator comprises at least one of a group consisting of a solenoid and a motor.

23 . The fluid sampler tool of claim 21 , in which the electromechanical actuator is enclosed within the control module.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2024
From: GUTIERREZ, LEONARDO J.; ROTHE, JAN; NUNEZ PARRA, EDECIO J.; KIRKPATRICK, CAMERON B.
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 068709/0231 →
SUPPLEMENT NO. 2 TO CONFIRMATORY GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jan 13, 2023
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD U.K. LIMITED
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 062389/0239 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 057683/0423 →
SECURITY INTEREST Recorded Oct 1, 2021
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057683/0706 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2020
From: ELSORSAR, AHMED ABDALLA; PINSON, BENOIT; ALFSON, BLAKE L.; FISHEL, GADI; INGRAM, GARY D.
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 054105/0872 →
Continuity (1)
Related Publication 20220112803A1 · Apr 14, 2022
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