IP Library Granted Patent US 11,612,852
Granted Patent B2
US 11,612,852 · App. 17/211,588 · Granted Mar 28, 2023

Tunable, rapid uptake, aminopolymer aerogel sorbent for direct air capture of CO

Inventors: Mahati Chintapalli (Mountain View, CA); Stephen Meckler (Campbell, CA); Gabriel Iftime (Newark, CA); Rahul Pandey (San Jose, CA); Mary Louie (Menlo Park, CA); Eugene Shin Ming Beh (Menlo Park, CA)
Assignee: PALO ALTO RESEARCH CENTER INCORPORATED
B01D53/14B01J13/0065B01J13/0091B01J20/264C08J3/24B01D2253/202B01D2253/311B01D2257/504B01J20/28057B01J20/28069C08J2205/026
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Quick Facts
Patent No.
US 11,612,852
App. No.
17/211,588
Granted
Mar 28, 2023
Kind
B2
Abstract

A porous polymer aerogel, wherein the aerogel has greater than 5 wt % of amine containing vinyl monomers integrated into a polymer backbone. A method of fabrication of a porous polymer aerogel amine material, includes preparing a solution comprising at least a solvent, amine monomers having protected amino groups, one or more crosslinkers, one or more radical initiators, and a nitroxide mediator, removing oxygen from the solution, heating the solution to promote polymerization and to produce a polymerized material, performing solvent exchange with the polymerized material, causing a deprotection reaction in the polymerized material to remove groups protecting the amino groups, soaking and rinsing the material to remove excess reagents and any byproducts of the deprotection reaction, and drying the material to produce the amine sorbent. A system to separate CO2 from other gases, comprising a polymer porous aerogel sorbent having greater than 5 wt % of amine containing vinyl monomers integrated into a polymer backbone.

Claims (17)

1. A porous polymer aerogel, the aerogel having greater than 5 wt % of amine containing vinyl monomers covalently integrated into a polymer backbone, wherein the amine containing vinyl monomers have a molecular weight of less than 100 g/mol.

2. The porous polymer aerogel as claimed in claim 1 , the aerogel having greater than 5 wt % of amine containing vinyl monomers integrated into a polymer backbone, the amine containing vinyl monomers containing a vinyl group and an amine group bonded by 6 or less carbon atoms.

3. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a nitrogen atom content comprised in a range from 1 wt % to 33 wt %.

4. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a porosity of greater than 10%.

5. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a specific surface area of at least 100 m 2 /g.

6. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a wall thickness in the range of 10-100 nanometers.

7. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has pores with sizes in the range of 10-1000 nanometers.

8. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel contains primary amines.

9. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel contains secondary amines.

10. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel contains a portion of a stable free radical.

11. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has a loading capacity over 1 mol CO 2 per kilogram of aerogel.

12. The aerogel as claimed in claim 1 , wherein the aerogel has loading capacity of greater than 1 mmol/g sorbent at temperatures greater than 0° C. and CO 2 concentration of less than 1000 ppm.

13. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has uptake kinetics of greater than 0.05 mol CO 2 per kilogram minute.

14. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has uptake kinetics of greater than 0.05 mol CO 2 per kilogram minute at temperatures greater than 0° C. and CO 2 concentration of less than 1000 ppm.

15. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has better thermal and oxidative stability compared to solid or liquid amine sorbents.

16. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has attrition index below 0.5.

17. The porous polymer aerogel as claimed in claim 1 , wherein the aerogel has minimum sensible heat load below 50 kJ/mol.

Assignments (9)
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT RF 064760/0389 Recorded Feb 13, 2024
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: XEROX CORPORATION
Reel/Frame 068261/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVAL OF US PATENTS 9356603, 10026651, 10626048 AND INCLUSION OF US PATENT 7167871 PREVIOUSLY RECORDED ON REEL 064038 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064161/0001 →
SECURITY INTEREST Recorded Jun 22, 2023
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 064760/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064038/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2021
From: CHINTAPALLI, MAHATI; MECKLER, STEPHEN; IFTIME, GABRIEL; PANDEY, RAHUL; LOUIE, MARY; BEH, EUGENE SHIN MING
To: PALO ALTO RESEARCH CENTER INCORPORATED
Reel/Frame 055706/0530 →
Continuity (2)
Provisional Application 63031098 · May 28, 2020
Related Publication 20210370226A1 · Dec 2, 2021