IP Library Granted Patent US 11,480,108
Granted Patent B2
US 11,480,108 · App. 17/230,271 · Granted Oct 25, 2022

Turbine section of high bypass turbofan

Inventors: Paul R. Adams (Glastonbury, CT); Shankar S. Magge (South Windsor, CT); Joseph B. Staubach (Colchester, CT); Wesley K. Lord (South Glastonbury, CT); Frederick M. Schwarz (Glastonbury, CT); Gabriel L. Suciu (Glastonbury, CT)
Assignee: RAYTHEON TECHNOLOGIES CORPORATION
F02C7/36F01D5/06F01D11/122F01D25/24F02C3/04F02C3/107F02C7/20F02C9/18F02K3/06F02K3/075F04D19/02F04D29/324F04D29/545F05B2250/283F05D2220/32F05D2220/323F05D2220/3215F05D2240/35F05D2240/60F05D2260/40311
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Quick Facts
Patent No.
US 11,480,108
App. No.
17/230,271
Granted
Oct 25, 2022
Kind
B2
Abstract

A turbofan engine according to an example of the present disclosure includes, among other things, a fan including a circumferential array of fan blades, a compressor in fluid communication with the fan, the compressor including a low pressure compressor section and a high pressure compressor section, the low pressure compressor section including a low pressure compressor section inlet with a low pressure compressor section inlet annulus area, a fan duct including a fan duct annulus area outboard of the a low pressure compressor section inlet, a turbine in fluid communication with the combustor, the turbine having a high pressure turbine section and a low pressure turbine that drives the fan, a speed reduction mechanism coupled to the fan and rotatable by the low pressure turbine section to allow the low pressure turbine section to turn faster than the fan, wherein the low pressure turbine section includes a maximum gas path radius and the fan blades include a maximum radius, and a ratio of the maximum gas path radius to the maximum radius of the fan blades is between 0.50 and 0.55, or is greater than 0.55 and less than or equal to 0.65.

Claims (51)

1. A turbofan engine comprising:

a fan including a circumferential array of fan blades, a fan case and vanes, the fan case encircling the fan and supported by the vanes;

a compressor in fluid communication with the fan, the compressor including a low pressure compressor section and a high pressure compressor section, the high pressure compressor section including a greater number of stages than the low pressure compressor section, and the low pressure compressor section including a low pressure compressor section inlet with a low pressure compressor section inlet annulus area;

a fan duct including a fan duct annulus area outboard of the low pressure compressor section inlet, wherein the fan duct annulus area and the low pressure compressor section inlet annulus area are established at a splitter that bounds the fan duct and the low pressure compressor section inlet, and wherein the ratio of the fan duct annulus area to the low pressure compressor section inlet annulus area defines a bypass area ratio that is greater than or equal to 8.0;

a combustor in fluid communication with the compressor;

a shaft assembly having a first portion and a second portion;

a turbine in fluid communication with the combustor, the turbine having a high pressure turbine section coupled to the first portion of the shaft assembly to drive the high pressure compressor section, and a low pressure turbine section coupled to the second portion of the shaft assembly to drive the fan, the high pressure turbine section including two stages, the low pressure compressor section having a greater number of stages than the high pressure turbine section, the low pressure turbine section including blades and vanes, and a low pressure turbine airfoil count defined as the numerical count of all of the blades and vanes in the low pressure turbine section; and

a speed reduction mechanism coupled to the fan and rotatable by the low pressure turbine section through the second portion of the shaft assembly to allow the low pressure turbine section to turn faster than the fan;

wherein the low pressure turbine airfoil count is below 1600;

wherein a ratio of the low pressure turbine airfoil count to the bypass area ratio is less than 150; and

wherein the low pressure turbine section further includes a maximum gas path radius and the fan blades include a maximum radius, and a ratio of the maximum gas path radius to the maximum radius of the fan blades is greater than 0.55 and less than or equal to 0.65.

2. The turbofan engine as recited in claim 1 , wherein the speed reduction mechanism is an epicyclic transmission.

3. The turbofan engine as recited in claim 2 , wherein the epicyclic transmission is axially between the splitter and a forwardmost row of blades of the low pressure compressor section relative to a longitudinal axis of the engine, and the fan is a single-stage fan.

4. The turbofan engine as recited in claim 3 , wherein a hub-to-tip ratio (Ri:Ro) of the low pressure turbine section is between 0.42-0.48 measured at the maximum Ro axial location in the low pressure turbine section.

5. The turbofan engine as recited in claim 4 , wherein the low pressure turbine section is a three-stage or four-stage turbine.

6. The turbofan engine as recited in claim 5 , wherein the low pressure turbine airfoil count is between 300 and 800 airfoils.

7. The turbofan engine as recited in claim 3 , wherein a hub-to-tip ratio (Ri:Ro) of the low pressure turbine section is between 0.4-0.5 measured at the maximum Ro axial location in the low pressure turbine section.

8. The turbofan engine as recited in claim 7 , wherein the low pressure turbine section is a three-stage or four-stage turbine.

9. The turbofan engine as recited in claim 8 , wherein the epicyclic transmission is a star gear system.

10. The turbofan engine as recited in claim 9 , wherein the hub-to-tip ratio (Ri:Ro) is between 0.42-0.48.

11. The turbofan engine as recited in claim 10 , further comprising a fan pressure ratio of less than 1.45 measured across the fan blade alone at cruise at 0.8 Mach and 35,000 ft, wherein the ratio of the maximum gas path radius to the maximum radius of the fan blades is less than 0.6.

12. The turbofan engine as recited in claim 11 , wherein the low pressure turbine airfoil count is below 1000.

13. The turbofan engine as recited in claim 12 , wherein the low pressure compressor section and the low pressure turbine section include an equal number of stages.

14. The turbofan engine as recited in claim 12 , wherein the low pressure compressor section has a greater number of stages than the low pressure turbine section.

15. The turbofan engine as recited in claim 14 , wherein the low pressure compressor section has four stages.

16. The turbofan engine as recited in claim 8 , wherein the epicyclic transmission is a planetary gear system.

17. The turbofan engine as recited in claim 16 , wherein the hub-to-tip ratio (Ri:Ro) is between 0.42-0.48.

18. The turbofan engine as recited in claim 17 , further comprising a fan pressure ratio of less than 1.45 measured across the fan blade alone at cruise at 0.8 Mach and 35,000 ft, wherein the ratio of the maximum gas path radius to the maximum radius of the fan blades is less than 0.6.

19. The turbofan engine as recited in claim 18 , wherein the low pressure turbine airfoil count is below 1000.

20. The turbofan engine as recited in claim 19 , wherein the low pressure compressor section and the low pressure turbine section include an equal number of stages.

21. The turbofan engine as recited in claim 19 , wherein the low pressure compressor section has a greater number of stages than the low pressure turbine section.

22. The turbofan engine as recited in claim 21 , wherein the low pressure compressor section has four stages.

23. A turbofan engine comprising:

a fan including a circumferential array of fan blades, a fan case and vanes, the fan case encircling the fan and supported by the vanes;

a compressor in fluid communication with the fan, the compressor including a low pressure compressor section and a high pressure compressor section, the low pressure compressor section including a low pressure compressor section inlet with a low pressure compressor section inlet annulus area;

a fan duct including a fan duct annulus area outboard of the low pressure compressor section inlet, wherein the fan duct annulus area and the low pressure compressor section inlet annulus area are established at a splitter that bounds the fan duct and the low pressure compressor section inlet, and wherein the ratio of the fan duct annulus area to the low pressure compressor section inlet annulus area defines a bypass area ratio that is greater than 8.0;

a combustor in fluid communication with the compressor;

a shaft assembly having a first portion and a second portion;

a turbine in fluid communication with the combustor, the turbine having a high pressure turbine section coupled to the first portion of the shaft assembly to drive the high pressure compressor section, and a low pressure turbine section coupled to the second portion of the shaft assembly to drive the fan, the low pressure turbine section including blades and vanes, and a low pressure turbine airfoil count defined as the numerical count of all of the blades and vanes in the low pressure turbine section; and

a speed reduction mechanism coupled to the fan and rotatable by the low pressure turbine section through the second portion of the shaft assembly to allow the low pressure turbine section to turn faster than the fan;

wherein the low pressure turbine airfoil count is below 1600;

wherein a ratio of the low pressure turbine airfoil count to the bypass area ratio is less than 150;

wherein the low pressure turbine section further includes a maximum gas path radius and the fan blades include a maximum radius, and a ratio of the maximum gas path radius to the maximum radius of the fan blades is between 0.50 and 0.55; and

wherein a hub-to-tip ratio (Ri:Ro) of the low pressure turbine section is between 0.42-0.48 measured at the maximum Ro axial location in the low pressure turbine section.

24. The turbofan engine as recited in claim 23 , wherein the high pressure turbine section includes two stages, and the low pressure compressor section has a greater number of stages than the high pressure turbine section.

25. The turbofan engine as recited in claim 24 , wherein the speed reduction mechanism is an epicyclic transmission.

26. The turbofan engine as recited in claim 25 , wherein the epicyclic transmission is axially between the splitter and a forwardmost row of blades of the low pressure compressor section relative to a longitudinal axis of the engine, and the fan is a single-stage fan.

27. The turbofan engine as recited in claim 26 , wherein the low pressure turbine section drives the low pressure compressor section and an input of the epicyclic transmission through the second portion of the shaft assembly.

28. The turbofan engine as recited in claim 27 , wherein the low pressure turbine section is a four-stage turbine.

29. The turbofan engine as recited in claim 27 , wherein the low pressure turbine section is a three-stage turbine.

30. The turbofan engine as recited in claim 29 , further comprising a fan pressure ratio of less than 1.45 measured across the fan blade alone at cruise at 0.8 Mach and 35,000 ft, wherein the low pressure turbine section includes an inlet, an outlet, and a pressure ratio of greater than 5, the pressure ratio being pressure measured prior to the inlet as related to pressure at the outlet prior to any exhaust nozzle.

Assignments (1)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
Continuity (10)
Continuation 16025038 · Jul 2, 2018
Continuation In Part 15292472 · Oct 13, 2016
Continuation 14793785 · Jul 8, 2015
Continuation In Part 14692090 · Apr 21, 2015
Continuation 13599175 · Aug 30, 2012
Continuation 13475252 · May 18, 2012
Continuation In Part 11832107 · Aug 1, 2007
Provisional Application 61593190 · Jan 31, 2012
Provisional Application 61498516 · Jun 17, 2011
Related Publication 20210301730A1 · Sep 30, 2021