IP Library Granted Patent US 11,543,611
Granted Patent B2
US 11,543,611 · App. 17/235,311 · Granted Jan 3, 2023

Smart cassette for installing optical fiber

Inventors: Jacob N. Chamoun (Somerville, MA); Qiushu Chen (San Jose, CA); Peter Kiesel (Palo Alto, CA); Kyle Arakaki (Mountain View, CA)
Assignee: Palo Alto Research Center Incorporated
G02B6/4463G01L5/04G01N21/896G02B6/4453G02B6/4457
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Quick Facts
Patent No.
US 11,543,611
App. No.
17/235,311
Granted
Jan 3, 2023
Kind
B2
Abstract

An apparatus includes a cassette configured to hold optical fiber comprising one or more optical sensors. The cassette comprises a spool configured to one or more of extract and retract the optical fiber from the cassette. A fiber monitor is coupled to the cassette. The fiber monitor is configured to monitor at least one parameter of the optical fiber as the optical fiber is extracted from the cassette.

Claims (38)

1. An apparatus, comprising:

a cassette configured to hold optical fiber comprising one or more optical sensors, the one or more optical sensors comprising one or more fiber Bragg grating (FBG) sensors, the cassette comprising a spool configured to one or more of extract and retract the optical fiber from the cassette; and

a fiber monitor coupled to the cassette, the fiber monitor configured to monitor at least one parameter of the optical fiber as the optical fiber is extracted from the cassette.

2. The apparatus of claim 1 , wherein the at least one parameter comprises at least one of a spooling length, a spooling condition, a total length dispensed, an approximate distance to an optical sensor, a fiber tension, and a fiber integrity.

3. The apparatus of claim 1 , wherein the fiber monitor comprises an optical sensor identifying mechanism configured to identify locations along the optical fiber that are on or near an optical sensor.

4. The apparatus of claim 3 , wherein the sensor identifying mechanism is configured to issue an alert when at a location along the optical fiber that is on or near the location of the optical sensor.

5. The apparatus of claim 4 , wherein the alert comprises one or more of a visual alert, an audible alert, and a tactile alert.

6. The apparatus of claim 5 , wherein the sensor identifying mechanism is configured to cause the cassette to stop extraction of the optical fiber when on or near the optical sensor.

7. The apparatus of claim 1 , wherein the fiber monitor is configured to monitor the at least one parameter using one or more labels disposed on the optical fiber.

8. The apparatus of claim 7 , wherein the one or more labels comprise one or more of absorbing dye and fluorescent dye.

9. The apparatus of claim 7 , further comprising:

an illumination source configured to illuminate the optical fiber as it leaves the cassette producing a light signal; and

a detector configured to detect the one or more labels based on the illumination signal.

10. The apparatus of claim 9 , further comprising an emission filter disposed between the detector and the illumination source, the emission filter configured to block illumination wavelengths and pass fluorescence wavelength.

11. The apparatus of claim 1 , further comprising:

a wavelength shift element configured to impose a wavelength shift on the one or more optical sensors using one or more of temperature and strain; and

a read-out system coupled to the optical fiber and configured to measure a shift in a reflection peak corresponding to one of the optical sensors from a first position to a second position.

12. The apparatus of claim 1 , further comprising:

an illumination source configured to illuminate at least a portion of a spool surface;

an optical flow sensor configured to detect relative motion of the sensor in relation to the surface of the spool; and

a processor configured to determine a total length of optical fiber dispensed based on the detected relative motion.

13. The apparatus of claim 1 , further comprising:

a mechanical guide configured to contact the optical fiber as it leaves the cassette, a fiber tension causing motion of the mechanical guide; and

an encoder configured to output a fiber tension based on the motion of the mechanical guide.

14. The apparatus of claim 13 , further comprising a brake configured to control a speed at which the optical fiber can be extracted from the cassette, the brake configured to release if the output fiber tension is greater than a predetermined threshold.

15. The apparatus of claim 1 , further comprising:

a fiber optic rotary joint;

an optical time domain reflectometer (OTDR) coupled to one end of the optical fiber via the fiber optic rotary joint, a fault in the fiber causing one or both of light to be scattered out of the fiber and light to be reflected back to the OTDR, the OTDR configured to detect a peak corresponding to a location of the fault.

16. A method for monitoring a condition of an optical fiber, comprising:

extracting optical fiber comprising one or more optical sensors from a cassette, the one or more optical sensors comprising one or more fiber Bragg grating (FBG) sensors;

monitoring at least one parameter of the optical fiber as the optical fiber is extracted from the cassette, the at least one condition comprising one or more of a spooling length, a spooling condition, a total length dispensed, an approximate distance to an optical sensor, a fiber tension, and a fiber integrity.

17. The method of claim 16 , further comprising monitoring the at least one parameter using one or more labels disposed on the optical fiber.

18. The method of claim 17 , further comprising:

illuminating the optical fiber as it leaves the cassette producing a light signal; and

detecting the one or more labels based on the light signal.

19. The method of claim 16 , further comprising:

determining a fiber tension of the optical fiber; and

controlling a speed at which the optical fiber can be extracted from the cassette based on the fiber tension.

Assignments (10)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2026
From: XEROX CORPORATION
To: GENESEE VALLEY INNOVATIONS, LLC
Reel/Frame 075020/0755 →
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT RF 064760/0389 Recorded Feb 13, 2024
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: XEROX CORPORATION
Reel/Frame 068261/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVAL OF US PATENTS 9356603, 10026651, 10626048 AND INCLUSION OF US PATENT 7167871 PREVIOUSLY RECORDED ON REEL 064038 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064161/0001 →
SECURITY INTEREST Recorded Jun 22, 2023
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 064760/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064038/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2021
From: CHAMOUN, JACOB N.; CHEN, QIUSHU; KIESEL, PETER; ARAKAKI, KYLE
To: PALO ALTO RESEARCH CENTER INCORPORATED
Reel/Frame 055976/0852 →
Continuity (1)
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