IP Library Granted Patent US 11,885,430
Granted Patent B2
US 11,885,430 · App. 17/291,447 · Granted Jan 30, 2024

Electromechanical valve and method of assembly

Inventors: Bradley J. Roche (Millington, MI); William E. Galka (Caro, MI); David L. Speirs (Cass City, MI); Jeffrey C. Hoppe (Cass City, MI); Ernesto O. Basanez (Los Mochis, MX)
Assignee: Walbro LLC
F16K31/0689F16K27/029F16K31/0655
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Quick Facts
Patent No.
US 11,885,430
App. No.
17/291,447
Granted
Jan 30, 2024
Kind
B2
Abstract

In at least some implementations, a method of assembling an electromechanical valve includes positioning the armature stop in a first position at a first distance from a valve seat, actuating the valve to move an armature away from the valve seat, providing a fluid flow to the valve, determining a fluid flow characteristic, and as a function of the fluid flow characteristic, moving the armature stop relative to the valve seat to a second position that is at a distance other than the first distance.

Claims (36)

1. A method of assembling an electromechanical valve, comprising:

positioning an armature stop in a first position at a first distance from a valve seat, with an armature between the armature stop and the valve seat;

actuating the electromechanical valve to move the armature away from the valve seat and into engagement with the armature stop;

providing a fluid flow to the electromechanical valve;

determining a fluid flow characteristic; and

as a function of the fluid flow characteristic, moving the armature stop relative to the valve seat to a second position that is at a distance other than the first distance, wherein the armature stop is press-fit to a portion of a housing and the step of moving the armature stop is accomplished by pressing and slidably moving the armature stop relative to the portion of the housing or by pressing and slidably moving the portion of the housing to which the armature stop is press-fit.

2. The method of claim 1 wherein the step of moving the armature stop is accomplished by moving the armature stop without moving another component of the valve.

3. The method of claim 1 wherein the step of moving the armature stop is accomplished by moving a component to which the armature stop is coupled.

4. The method of claim 1 wherein the step of moving the armature stop is done while fluid is flowing through the valve.

5. The method of claim 1 wherein the step of moving the armature stop is done while fluid is not flowing through the valve, and the method further includes the step of determining the fluid flow characteristic after the armature stop has been moved.

6. The method of claim 1 wherein the fluid flow characteristic is one or more of fluid flow rate through one or more outlets of the valve, fluid flow rate through one or more inlets of the valve, fluid pressure at one or more of the inlets and fluid pressure at one or more of the outlets.

7. The method of claim 1 wherein the valve includes a housing and a cap, and the armature stop is press-fit to the cap, and wherein the cap is coupled to the housing to close an open end of the housing.

8. The method of claim 7 wherein the valve includes a bobbin with a passage, the bobbin is received within the housing and the armature is received within the passage, and a portion of the armature stop is received within the passage, and the step of moving the armature stop is accomplished by moving the armature stop within the passage and relative to the bobbin.

9. A method of assembling an electromechanical valve, comprising:

positioning an armature stop in a first position at a first distance from a valve seat, with an armature between the armature stop and the valve seat;

actuating the electromechanical valve to move the armature away from the valve seat and into engagement with the armature stop;

providing a fluid flow to the electromechanical valve;

determining a fluid flow characteristic; and

moving the armature stop relative to the valve seat if the fluid flow characteristic is outside of a predetermined threshold for the fluid flow characteristic, wherein the step of moving the armature stop is accomplished by pressing and slidably moving the armature stop relative to the portion of the housing or by pressing and slidably moving the portion of the housing to which the armature stop is press-fit.

10. The method of claim 9 which includes providing a housing in which the armature is received and providing a cap, fitting the armature stop to the cap and assembling the cap to the housing to position the armature stop in the first position.

11. The method of claim 10 wherein the step of moving the armature stop is accomplished by moving the cap relative to the housing, or by moving the armature stop relative to the cap, or both.

12. The method of claim 9 wherein the step of moving the armature stop is accomplished by moving the armature stop linearly.

13. The method of claim 9 wherein the armature stop is farther from the valve seat in the first position than after the step of moving the armature stop.

14. The method of claim 10 wherein the armature stop is coupled to the cap by an interference fit and the step of fitting the armature stop the cap is accomplished by pressing the armature stop into an opening of the cap.

15. A method of assembling an electromechanical valve, comprising:

providing a housing having a cavity and a valve seat;

inserting a bobbin including a wire coil into the cavity, the bobbin defining a passage aligned with the valve seat;

inserting an armature into the passage such that the armature is movable relative to and engageable with the valve seat;

positioning an armature stop relative to the passage in a first position at a first distance from the valve seat, with the armature between the armature stop and the valve seat and with the armature stop positioned to be engaged by the armature at an end of travel of the armature;

actuating the electromechanical valve by providing electricity to the wire coil to move the armature away from the valve seat and into engagement with the armature stop;

providing a fluid flow to the electromechanical valve;

determining a fluid flow characteristic of the fluid flow into or out of the valve; and

as a function of the fluid flow characteristic, moving the armature stop relative to the valve seat to a second position that is at a distance other than the first distance, wherein the armature stop is press-fit to a portion of a housing and the step of moving the armature stop is accomplished by pressing and slidably moving the armature stop relative to the portion of the housing or by pressing and slidably moving the portion of the housing to which the armature stop is press-fit.

16. The method of claim 15 which includes providing a cap, fitting the armature stop to the cap and assembling the cap to the housing to position the armature stop in the first position.

17. The method of claim 16 wherein the step of moving the armature stop is accomplished by moving the cap relative to the housing, or by moving the armature stop relative to the cap, or both.

18. The method of claim 16 wherein the armature stop is coupled to the cap by an interference fit and the step of fitting the armature stop the cap is accomplished by pressing the armature stop into an opening of the cap.

Assignments (4)
SECURITY INTEREST Recorded Mar 25, 2026
From: OVERDRIVE ACQUISITION, LLC
To: POLARIS INDUSTRIES INC.
Reel/Frame 075242/0950 →
STATEMENT REGARDING RELEASE OF LIENS IN PATENTS, INCLUDING LIEN IN FAVOR OF GLAS USA LLC RECORDED AT R/F 071674/0688 Recorded Mar 25, 2026
From: FIRST BRANDS GROUP HOLDINGS, LLC
To: WALBRO LLC (FORMERLY KNOWN AS WALBRO ENGINE MANAGEMENT, L.L.C.)
Reel/Frame 075247/0779 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 18, 2025
From: AIRTEX INDUSTRIES, LLC; AIRTEX PRODUCTS, LP; APC INTERMEDIATE HOLDINGS, LLC; APC PARENT, LLC; ASC INDUSTRIES, INC.; AUTOLITE OPERATIONS LLC; AVM EXPORT, INC.; BPI ACQUISITION COMPANY, LLC; BPI EC, LLC; BPI HOLDINGS INTERNATIONAL, LLC; BRAKE PARTS INC CHINA LLC; BRAKE PARTS INC INDIA LLC; BRAKE PARTS INC LLC; CARDONE INDUSTRIES, INC.; CARRAND COMPANIES, INC.; CARTER CARBURETOR HOLDINGS, LLC; CARTER CARBURETOR, LLC; CARTER FUEL EXPORT, INC.; CARTER FUEL SYSTEMS, LLC; CHAMPION LABORATORIES, INC.; CWD HOLDING, LLC; CWD INTERMEDIATE HOLDINGS I, LLC; CWD INTERMEDIATE HOLDINGS II, LLC; CWD, LLC; DALTON CORPORATION; DALTON CORPORATION, KENDALLVILLE; MANUFACTURING FACILITY DALTON CORPORATION, ASHLAND; MANUFACTURING FACILITY DALTON CORPORATION, STRYKER MACHINING FACILITY CO.; DALTON CORPORATION, WARSAW MANUFACTURING FACILITY; EAGLE CASTING, LLC; EAGLE MACHINING, LLC; FIRST BRANDS GROUP INTERMEDIATE, LLC; FIRST BRANDS GROUP, LLC; FRAM GROUP IP LLC; FRAM GROUP OPERATIONS LLC; FRAMAUTO HOLDINGS, LLC; FUEL FILTER TECHNOLOGIES, INC.; GLOBAL REMAN VENTURES, LLC; HEATHERTON HOLDINGS, LLC; HOPKINS ACQUISITION, INC.; HOPKINS MANUFACTURING CORPORATION; HORIZON EURO FINANCE LLC; HORIZON GLOBAL AMERICAS INC.; HORIZON GLOBAL COMPANY LLC; HORIZON GLOBAL CORPORATION; HORIZON INTERNATIONAL HOLDINGS LLC; IBI INTERNATIONAL HOLDING COMPANY, INC.; INTERNATIONAL BRAKE INDUSTRIES, INC.; JASPER ACQUISITION CORP.; JASPER RUBBER PRODUCTS, INC.; KTRI HOLDINGS, INC.; KTRI OFFSHORE HOLDINGS, LLC; LONGMAN ENTERPRISES, INC.; PHNX ACQUISITION CORP.; PREMIER MARKETING GROUP, LLC; PYLON MANUFACTURING CORP.; PYLON SOUTH BEND, INC.; QUALIS AUTOMOTIVE, L.L.C.; QUALIS ENTERPRISES, LLC; QUALITOR ACQUISITION INC.; QUALITOR AUTOMOTIVE, LLC; QUALITOR SUBSIDIARY H, INC.; QUALITOR SUBSIDIARY S, INC.; QUALITOR, INC.; REMAN MANAGEMENT INTERNATIONAL LLC; SDC TX, LLC; SMART CHOICE, LLC; SPECIALTY PUMPS GROUP, INC.; STRONGARM, LLC; TAE BRAKES, LLC; TAE CHINA HOLDINGS, INC.; TMD INTERNATIONAL HOLDINGS LLC; TMD MEXICO LLC; TOLEDO MOLDING & DIE, LLC; TRANSPORTATION AFTERMARKET ENTERPRISE, LLC; TRICO HOLDING CORPORATION; TRICO PRODUCTS CORPORATION; TRICO TECHNOLOGIES CORPORATION; TRIDONEX USA LLC; UCI ACQUISITION HOLDINGS (NO. 4) LLC; UCI INTERNATIONAL HOLDINGS PARENT, INC.; UCI INTERNATIONAL HOLDINGS, INC.; UCI INTERNATIONAL, LLC; UCI PENNSYLVANIA, INC.; UCI-AIRTEX HOLDINGS, INC.; UNITED COMPONENTS, LLC; UNIVERSAL AUTO FILTER LLC; VIPER ACQUISITION I, INC.; VIPER ACQUISITION, INC.; WALBRO LLC; WALBRO MIDCO LLC; WEM US CO.
To: GLAS USA LLC
Reel/Frame 071674/0688 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2021
From: ROCHE, BRADLEY J.; GALKA, WILLIAM E.; SPEIRS, DAVID L.; HOPPE, JEFFREY C.; BASANEZ, ERNESTO O.
To: WALBRO LLC
Reel/Frame 056151/0289 →
Continuity (2)
Provisional Application 62760099 · Nov 13, 2018
Related Publication 20220003332A1 · Jan 6, 2022
Cited By (2)
US 12,669,193 US 12,698,836