IP Library Granted Patent US 12,042,756
Granted Patent B2
US 12,042,756 · App. 17/375,612 · Granted Jul 23, 2024

Vehicle air filter housing with integrated broad band tuner

Inventors: Jeffrey David Lapp (Holland, OH); Nicholas Todd Konarski (Attica, MI)
Assignee: Toledo Molding & Die, LLC
B01D46/10B01D46/0005B01D46/521B01D2271/022B01D2279/60
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Quick Facts
Patent No.
US 12,042,756
App. No.
17/375,612
Granted
Jul 23, 2024
Kind
B2
Abstract

A vehicle air filter housing having a broad band tuner. The housing is formed from a tray having a divider wall defining an unfiltered air induction chamber and a tuner chamber. A cover securable to the tray includes a second divider wall defining a filtered air chamber and a flow path chamber. A filter member provides a seal between the tray and the cover, and holds an air filter between the unfiltered air chamber and the filtered air chamber. A plate securable to the flow path chamber has a plurality of perforations. Air inducted through the inlet passes through the air filter and flows through the flow path chamber at a velocity whereby the filtered air passes over the perforated plate and predetermined frequencies pass through the plate perforations for attenuation in the tuner chamber. The tuners in the tuner chamber may be sized to attenuate different frequencies.

Claims (27)

1. A vehicle air filter housing with an integrated broad band tuner comprising:

a tray having a bottom wall with an upper surface and a lower surface, said upper surface having a first end wall, a second end wall, a first side wall, and a second side wall extending upwardly therefrom, forming a first continuous sidewall support edge, a lower divider wall extending between said first side wall and said second side wall of said tray defining an unfiltered air induction chamber and a tuner chamber, said induction chamber having an air inlet extending through said bottom wall, said tuner chamber having a first tuner constructed and arranged to amend a first frequency range followed by a second tuner constructed and arranged to amend a second frequency range, each tuner is constructed and arranged to target a distinct frequency range;

a cover having a top wall with an outer surface and an inner surface, said inner surface having a first end wall, a second end wall, a first side wall, and a second side wall extending downwardly therefrom, forming a second continuous sidewall support edge, an upper divider wall extending between said first side wall and said second side wall of said cover, defining a filtered air chamber and a flow path chamber, said flow path chamber having an air outlet extending through said top wall;

a filter member frame constructed and arranged to provide a seal between said first continuous sidewall support edge and said second continuous sidewall support edge and extending between said upper and lower divider walls, said filter member frame including an air filter secured thereto, said air filter positioned between said unfiltered air chamber and said filtered air chamber; and

a plate having an upper surface securable to said flow path chamber and a lower surface operatively associated with said tuner chamber, said plate having a plurality of perforations therethrough;

wherein air inducted through said inlet passes through said air filter and flows through said flow path chamber at a velocity whereby the filtered air passes over said perforated plate and said tuner chamber attenuates certain frequencies passing through said perforations.

2. The vehicle air filter housing with an integrated broad band tuner according to claim 1 wherein said tuners operate in conjunction with said perforated plate to provide acoustic tuning.

3. The vehicle air filter housing with an integrated broad band tuner according to claim 1 wherein said first tuner, said second tuner, a third tuner and a fourth tuner are positioned in said tuner chamber and operate in conjunction with said perforated plate to provide acoustic tuning.

4. The vehicle air filter housing with an integrated broad band tuner according to claim 3 wherein each said tuner is constructed and arranged to target different attenuation bands.

5. The vehicle air filter housing with an integrated broad band tuner according to claim 1 wherein said plate allows an unrestricted flow of air from said filtered air chamber to said air outlet.

6. The vehicle air filter housing with an integrated broad band tuner according to claim 1 wherein said filter member frame rim is polyurethane.

7. The vehicle air filter housing with an integrated broad band tuner according to claim 1 wherein a first tuner employs a right angle shape with a flat upper edge.

8. The vehicle air filter housing with an integrated broad band tuner according to claim 1 wherein a second tuner employs a straight shape with a minimally curved upper edge.

9. The vehicle air filter housing with an integrated broad band tuner according to claim 1 wherein a third tuner employs a straight shape with an enhanced curved upper edge.

10. The vehicle air filter housing with an integrated broad band tuner according to claim 1 wherein a fourth tuner employs a straight shape with a pronounced curved upper edge.

11. The vehicle air filter housing with an integrated broad band tuner according to claim 1 wherein said tuners are constructed and arranged to amend the high frequency turbo sound that forms a hiss from around 0.8 kHz to 20 kHz in a turbocharged engine.

12. A vehicle air filter housing with an integrated broad band tuner comprising:

a tray having a bottom wall with an upper surface and a lower surface, said upper surface having a first end wall, a second end wall, a first side wall, and a second side wall extending upwardly therefrom, forming a first continuous sidewall support edge, a lower divider wall extending between said first side wall and said second side wall of said tray defining an unfiltered air induction chamber and a tuner chamber, said induction chamber having an air inlet extending through said bottom wall, said tuner chamber having at least a first tuner constructed and arranged to amend a first frequency range followed by a second tuner constructed and arranged to amend a second frequency range, followed by a third tuner constructed and arranged to amend a third frequency range, followed by a fourth tuner constructed and arranged to amend a fourth frequency range said frequency range between 0.8 kHz and 20 kHz;

a cover having a top wall with an outer surface and an inner surface, said inner surface having a first end wall, a second end wall, a first side wall, and a second side wall extending downwardly therefrom, forming a second continuous sidewall support edge, an upper divider wall extending between said first side wall and said second side wall of said cover, defining a filtered air chamber and a flow path chamber, said flow path chamber having an air outlet extending through said top wall;

a filter member frame constructed and arranged to provide a seal between said first continuous sidewall support edge and said second continuous sidewall support edge and extending between said upper and lower divider walls, said filter member frame including an air filter secured thereto, said air filter positioned between said unfiltered air chamber and said filtered air chamber; and

a plate having an upper surface securable to said flow path chamber and a lower surface operatively associated with said tuner chamber, said plate having a plurality of perforations therethrough;

wherein air inducted through said inlet passes through said air filter and flows through said flow path chamber at a velocity whereby the filtered air passes over said perforated plate and said tuner chamber attenuates certain frequencies passing through said perforations.

13. The vehicle air filter housing with an integrated broad band tuner according to claim 12 wherein said tuner chamber includes additional tuners, wherein each tuner is constructed and arranged to target a distinct frequency range.

14. The vehicle air filter housing with an integrated broad band tuner according to claim 12 wherein said first tuner employs a right angle shape with a flat upper edge.

15. The vehicle air filter housing with an integrated broad band tuner according to claim 12 wherein said second tuner employs a straight shape with a minimally curved upper edge.

16. The vehicle air filter housing with an integrated broad band tuner according to claim 12 wherein said third tuner employs a straight shape with an enhanced curved upper edge.

17. The vehicle air filter housing with an integrated broad band tuner according to claim 12 wherein said fourth tuner employs a straight shape with a pronounced curved upper edge.

Assignments (2)
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 18, 2025
From: AIRTEX INDUSTRIES, LLC; AIRTEX PRODUCTS, LP; APC INTERMEDIATE HOLDINGS, LLC; APC PARENT, LLC; ASC INDUSTRIES, INC.; AUTOLITE OPERATIONS LLC; AVM EXPORT, INC.; BPI ACQUISITION COMPANY, LLC; BPI EC, LLC; BPI HOLDINGS INTERNATIONAL, LLC; BRAKE PARTS INC CHINA LLC; BRAKE PARTS INC INDIA LLC; BRAKE PARTS INC LLC; CARDONE INDUSTRIES, INC.; CARRAND COMPANIES, INC.; CARTER CARBURETOR HOLDINGS, LLC; CARTER CARBURETOR, LLC; CARTER FUEL EXPORT, INC.; CARTER FUEL SYSTEMS, LLC; CHAMPION LABORATORIES, INC.; CWD HOLDING, LLC; CWD INTERMEDIATE HOLDINGS I, LLC; CWD INTERMEDIATE HOLDINGS II, LLC; CWD, LLC; DALTON CORPORATION; DALTON CORPORATION, KENDALLVILLE; MANUFACTURING FACILITY DALTON CORPORATION, ASHLAND; MANUFACTURING FACILITY DALTON CORPORATION, STRYKER MACHINING FACILITY CO.; DALTON CORPORATION, WARSAW MANUFACTURING FACILITY; EAGLE CASTING, LLC; EAGLE MACHINING, LLC; FIRST BRANDS GROUP INTERMEDIATE, LLC; FIRST BRANDS GROUP, LLC; FRAM GROUP IP LLC; FRAM GROUP OPERATIONS LLC; FRAMAUTO HOLDINGS, LLC; FUEL FILTER TECHNOLOGIES, INC.; GLOBAL REMAN VENTURES, LLC; HEATHERTON HOLDINGS, LLC; HOPKINS ACQUISITION, INC.; HOPKINS MANUFACTURING CORPORATION; HORIZON EURO FINANCE LLC; HORIZON GLOBAL AMERICAS INC.; HORIZON GLOBAL COMPANY LLC; HORIZON GLOBAL CORPORATION; HORIZON INTERNATIONAL HOLDINGS LLC; IBI INTERNATIONAL HOLDING COMPANY, INC.; INTERNATIONAL BRAKE INDUSTRIES, INC.; JASPER ACQUISITION CORP.; JASPER RUBBER PRODUCTS, INC.; KTRI HOLDINGS, INC.; KTRI OFFSHORE HOLDINGS, LLC; LONGMAN ENTERPRISES, INC.; PHNX ACQUISITION CORP.; PREMIER MARKETING GROUP, LLC; PYLON MANUFACTURING CORP.; PYLON SOUTH BEND, INC.; QUALIS AUTOMOTIVE, L.L.C.; QUALIS ENTERPRISES, LLC; QUALITOR ACQUISITION INC.; QUALITOR AUTOMOTIVE, LLC; QUALITOR SUBSIDIARY H, INC.; QUALITOR SUBSIDIARY S, INC.; QUALITOR, INC.; REMAN MANAGEMENT INTERNATIONAL LLC; SDC TX, LLC; SMART CHOICE, LLC; SPECIALTY PUMPS GROUP, INC.; STRONGARM, LLC; TAE BRAKES, LLC; TAE CHINA HOLDINGS, INC.; TMD INTERNATIONAL HOLDINGS LLC; TMD MEXICO LLC; TOLEDO MOLDING & DIE, LLC; TRANSPORTATION AFTERMARKET ENTERPRISE, LLC; TRICO HOLDING CORPORATION; TRICO PRODUCTS CORPORATION; TRICO TECHNOLOGIES CORPORATION; TRIDONEX USA LLC; UCI ACQUISITION HOLDINGS (NO. 4) LLC; UCI INTERNATIONAL HOLDINGS PARENT, INC.; UCI INTERNATIONAL HOLDINGS, INC.; UCI INTERNATIONAL, LLC; UCI PENNSYLVANIA, INC.; UCI-AIRTEX HOLDINGS, INC.; UNITED COMPONENTS, LLC; UNIVERSAL AUTO FILTER LLC; VIPER ACQUISITION I, INC.; VIPER ACQUISITION, INC.; WALBRO LLC; WALBRO MIDCO LLC; WEM US CO.
To: GLAS USA LLC
Reel/Frame 071674/0688 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2021
From: LAPP, JEFFREY DAVID; KONARSKI, NICHOLAS TODD
To: TOLEDO MOLDING & DIE, LLC
Reel/Frame 057431/0462 →
Continuity (2)
Provisional Application 63051452 · Jul 14, 2020
Related Publication 20220016561A1 · Jan 20, 2022