IP Library Granted Patent US 12,472,663
Granted Patent B2
US 12,472,663 · App. 17/592,245 · Granted Nov 18, 2025

Golf club head having a multi-material face and method of manufacture

Inventors: Grant M. Martens (San Diego, CA); Uday V. Deshmukh (Carlsbad, CA)
Assignee: Acushnet Company
B29C43/102A63B53/04A63B53/0466A63B60/00A63B53/042A63B53/0429A63B53/0433A63B53/0437A63B53/0458A63B53/0462A63B2209/02A63B2209/023B29L2009/00B29L2031/5227
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Quick Facts
Patent No.
US 12,472,663
App. No.
17/592,245
Granted
Nov 18, 2025
Kind
B2
Abstract

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Claims (61)

1 . A golf club head comprising:

a striking face provided near a forward portion of said golf club head;

a body portion connected to an aft portion of said striking face further comprising a crown, a sole, and a skirt,

wherein said crown further comprises;

a constant thickness portion located near said striking face, and

a transition portion located aft of said constant thickness portion,

wherein said striking face further comprises;

a perimeter portion made out of a first material having a first density around a border of said striking face, and

a central portion near a center of said striking face surrounded by said perimeter portion,

wherein said central portion comprises a backing portion,

wherein said central portion defines a pocket having a dovetail shaped undercut, and

said pocket is filled with a face insert having a dovetail shaped protrusion around its perimeter, said dovetail protrusion adapted to engage said dovetail shaped undercut,

wherein said face insert is made out of a second material having a second density,

wherein said second density is less than said first density,

wherein said dovetail shaped protrusion extends a distance (d 11 ) between about 3 mm to about 6 mm into said dovetail shaped undercut,

wherein said dovetail shaped protrusion forms an angle θ of between about 35 degrees to about 60 degrees with said striking face, and

wherein said distance (d 11 ) is generally greater than a thickness (d 3 ) of said backing portion.

2 . The golf club head of claim 1 , wherein said angle θ is between about 40 degrees to about 55 degrees.

3 . The golf club head of claim 2 , wherein said angle θ is between about 45 degrees to about 50 degrees.

4 . The golf club head of claim 3 , wherein said golf club head has a Central Portion to Striking Face Ratio of greater than about 0.75, said Central Portion to Striking Face Ratio defined as:

Central

Portion

to

Striking

Face

Ratio

=

Frontal

Surface

Area

of

Central

Portion

Frontal

Surface

Area

of

Striking

Face

.

5 . The golf club head of claim 4 , wherein said Central Portion to Striking Face Ratio is greater than about 0.80.

6 . The golf club head of claim 5 , wherein said Central Portion to Striking Face Ratio is greater than about 0.85.

7 . The golf club head of claim 6 , wherein said constant thickness portion of said crown has a thickness of between about 1.1 mm to about 1.4 mm.

8 . The golf club head of claim 7 , wherein said constant thickness portion of said crown has a thickness of between about 1.15 mm to about 1.35 mm.

9 . The golf club head of claim 8 , wherein said constant thickness portion of said crown has a thickness of between about 1.2 mm to about 1.3 mm.

10 . The golf club head of claim 9 , wherein said constant thickness portion of said crown has a length of between about 6 mm to about 11 mm.

Assignments (2)
SECURITY INTEREST Recorded Aug 3, 2022
From: ACUSHNET COMPANY
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061099/0236 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2022
From: MARTENS, GRANT M.; DESHMUKH, UDAY V.
To: ACUSHNET COMPANY
Reel/Frame 058882/0394 →
Continuity (8)
Continuation In Part 17186514 · Feb 26, 2021
Continuation 17098227 · Nov 13, 2020
Continuation In Part 16453095 · Jun 26, 2019
Continuation 14581090 · Dec 23, 2014
Continuation In Part 14070311 · Nov 1, 2013
Continuation In Part 13326967 · Dec 15, 2011
Continuation In Part 12832461 · Jul 8, 2010
Related Publication 20220212376A1 · Jul 7, 2022
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