IP Library Granted Patent US 11,652,335
Granted Patent B2
US 11,652,335 · App. 17/619,944 · Granted May 16, 2023

Spark plug

Inventors: Seiji Nakano (Nagoya, JP); Kengo Fujimura (Nagoya, JP); Shota Takaenoki (Nagoya, JP)
Assignee: NGK SPARK PLUG CO., LTD.
H01T13/34H01T13/36
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Quick Facts
Patent No.
US 11,652,335
App. No.
17/619,944
Granted
May 16, 2023
Kind
B2
Abstract

To prevent a sealant from intruding between a flange and a stepped portion during manufacture of a spark plug and to prevent cracking of an insulator during use of the spark plug, a spark plug includes a center electrode including a flange, an insulator having a through-hole extending in an axial-line direction and holding the center electrode, and a sealant filled in the through-hole to fix the flange and the insulator to each other; the insulator including a stepped portion in which the through-hole reduces a diameter toward a front end side and that supports the flange, and a small-diameter portion that is continuous with a front end side of the stepped portion and in which the diameter of the through-hole is smaller than in the stepped portion; an angle θ 1 formed by the stepped portion and a plane perpendicular to the axial line and an angle θ 2 formed by the plane perpendicular to the axial line and an opposing surface of the flange opposing the stepped portion satisfies θ 1−θ2 ≥6°, and in a cross section including the axial line, a maximum diameter D 1 of the flange and a diameter D 2 of the through-hole at a rear end of the small-diameter portion in the axial-line direction satisfy 0.15 mm≤(D 1 −D 2 )/2.

Claims (17)

1. A spark plug, comprising:

a center electrode including

a leg extending in an axial-line direction parallel to an axial line, and

a flange that is continuous with a rear end side of the leg in the axial-line direction and protrudes radially outward beyond the leg;

an insulator having a through-hole extending in the axial-line direction, the insulator holding the center electrode in the through-hole; and

a sealant filled in the through-hole to fix the flange and the insulator to each other,

wherein the insulator includes

a stepped portion in which the through-hole reduces a diameter toward a front end side in the axial-line direction, the stepped portion supporting the flange, and

a small-diameter portion that is continuous with a front end side of the stepped portion and in which the diameter of the through-hole is smaller than in the stepped portion,

wherein an angle θ 1 formed by the stepped portion and a plane perpendicular to the axial line and an angle θ 2 formed by the plane and an opposing surface of the flange opposing the stepped portion satisfy θ 1 −θ 2 ≥6°, and

wherein, in a cross section including the axial line, a maximum diameter D 1 of the flange and a diameter D 2 of the through-hole at a rear end of the small-diameter portion in the axial-line direction satisfy 0.15 mm (D 1 −D 2 )/2.

2. The spark plug according to claim 1 ,

wherein the angle θ 1 satisfies 25°≤θ 1 ≤35°.

3. The spark plug according to claim 1 ,

wherein the angle θ 1 and the angle θ 2 satisfy θ 1 −θ 2 ≤20°.

4. The spark plug according to claim 2 ,

wherein the angle θ 1 and the angle θ 2 satisfy θ 1 −θ 2 ≤20°.

Assignments (2)
CHANGE OF NAME Recorded Sep 7, 2023
From: NGK SPARK PLUG CO., LTD.
To: NITERRA CO., LTD.
Reel/Frame 064842/0215 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2021
From: NAKANO, SEIJI; FUJIMURA, KENGO; TAKAENOKI, SHOTA
To: NGK SPARK PLUG CO., LTD.
Reel/Frame 058413/0700 →