Development system with developer belt
A development system includes a housing configured for accommodating a developer material which includes toner particles. At least one magnetic roller is positioned within the housing to attract the developer material to a surface of the magnetic roller(s). A continuous developer belt is positioned to attract the toner particles from the at least one magnetic roller to a surface of the developer belt. The developer belt is carried on a plurality of developer rollers. One of the developer rollers is positioned adjacent to an image transfer member, such as a belt or drum, with a photoconductive surface. Some of the toner particles are transferred to a latent image formed on the image transfer member to generate a toner image layer, which is applied to a sheet of print medium.
1. A marking device comprising:
an image transfer member; and
a plurality of development systems, each of the development systems comprising:
a housing configured for accommodating a developer material which includes toner particles;
at least one magnetic roller within the housing which attracts the developer material to a surface thereof;
a continuous developer belt which attracts the toner particles from the at least one magnetic roller to a surface of the developer belt; and
a plurality of developer rollers which carry the developer belt around them, one of the developer rollers being positioned adjacent to the image transfer member whereby some of the toner particles are transferred to a latent image formed on the image transfer member;
wherein at least two of the plurality of development systems are vertically-stacked, one directly on top of the other, the developer belt of a first of the at least two development systems having a first length and the developer belt of a second of the at least two development systems having a second length, which is longer than the first length, based on a distance of the respective development systems to the image transfer member.
2. The marking device of claim 1 , wherein in each of the plurality of development systems, the at least one magnetic roller comprises two magnetic rollers.
3. The marking device of claim 1 , wherein in each of the plurality of development systems, the plurality of developer rollers includes three developer rollers.
4. The marking device of claim 1 , wherein in each of the plurality of development systems, the set of developer rollers is driven by a common drive mechanism.
5. The marking device of claim 1 , wherein at least two of the plurality of development systems are interchangeable.
6. The marking device of claim 1 , wherein at least two of the plurality of development systems are mirror images of each other.
7. The marking device of claim 1 , wherein at least two of the plurality of development systems are horizontally-aligned.
8. The marking device of claim 1 , wherein the marking device includes at least eight of the development systems.
9. The marking device of claim 1 , wherein the image transfer member comprises one of a belt and a drum with a photoconductive layer.
10. A printer comprising the marking device of claim 1 and a sheet transport system which conveys associated sheets of print media through the marking device to receive toner image layers from the image transfer member.
11. A method of printing comprising:
providing a first developer material in a first housing, the first developer material including first toner particles;
transferring some of the first toner particles to a first continuous developer belt;
developing a first latent image on a first image transfer member with some of the transferred toner particles to form a first toner image layer; and
transferring the first toner image layer to a sheet of print media;
providing a second developer material in a second housing, the second developer material including second toner particles;
transferring some of the second toner particles to a second continuous developer belt;
developing a second latent image on the first image transfer member or on a second image transfer member with some of the transferred second toner particles to form a second toner image layer, the second continuous developer belt having a different length to the first continuous developer belt, based on a distance to the image transfer member on which the second latent image is developed; and
transferring the second toner image layer to the sheet of print media.
12. The method of claim 11 , wherein the second latent image is developed on the first image transfer member.
13. A printer comprising:
a print media source;
a marking device which receives print media from the print media source and applies toner images to the print media, the marking device comprising:
an image transfer member;
at least one charging station, which charges a photoconductive surface of the image transfer member;
an exposure station, which forms a latent image on the charged photoconductive surface;
a plurality of development systems, at least two of the plurality of development systems each comprising:
a housing configured for accommodating a developer material which includes toner particles;
a continuous developer belt which carries the toner particles from the housing to the surface of the image transfer member to develop the latent image on the image transfer member to form a toner image layer, the first development system having a longer developer belt than the second development system; and
a sheet transport system which conveys a sheet of the print media from the print media source to the marking device to receive the toner image layer from the image transfer member.