IP Library Granted Patent US 12,406,648
Granted Patent B2
US 12,406,648 · App. 17/709,827 · Granted Sep 2, 2025

Acoustic building panels

Inventors: Peter J. Oleske (Lancaster, PA); John Felegi, Jr. (Lancaster, PA)
Assignee: AWI Licensing LLC
G10K11/162E04B9/04E04B9/241
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,406,648
App. No.
17/709,827
Granted
Sep 2, 2025
Kind
B2
Abstract

Described herein is an acoustic building panel having a first major exposed surface opposite a second major exposed surface and a side exposed surface extending there between, the acoustic ceiling panel comprising: a body comprising a first major surface opposite a second major surface and a side surface extending between the first and second major surfaces, the body being air-permeable; and an attenuation coating applied to the first major surface of the body; wherein a first portion of the second major exposed surface of the acoustic building panel is formed by the first major surface of the body and a second portion of the second major exposed surface of the acoustic building panel is formed by the attenuation coating.

Claims (24)

1. An acoustic building panel having a first major exposed surface opposite a second major exposed surface and a side exposed surface extending there between, the acoustic ceiling panel comprising:

a body that is air-permeable, the body comprising a first major surface opposite a second major surface and a side surface extending there between, the side surface comprising:

a lower edge portion adjacent to the first major surface; and

an upper edge portion adjacent to the second major surface;

an attenuation coating applied to the first major surface, the attenuation coating applied in a plurality of discrete attenuation regions, each discrete attenuation region separated from adjacent attenuation regions by at least a portion of the body;

wherein each discrete attenuation region is separated from the side surface such that a perimeter on the first major surface is free from the attenuation coating and is defined around the plurality of discrete attenuation regions; and

wherein a first portion of the side exposed surface of the acoustic building panel is formed by the upper edge portion of the side surface of the body, and a second portion of the side exposed surface of the acoustic building panel is formed by the lower edge portion.

2. The acoustic building panel according to claim 1 , wherein the side exposed surface has an overall height, the first portion has a first height, and the second portion has a second height, wherein the summation of the first height and the second height is substantially equal to the overall height of the side exposed surface.

3. The acoustic building panel according to claim 2 , wherein a ratio of the second height to the first height ranges from about 1:1 to about 10:1.

4. The acoustic building panel according to claim 1 , wherein the side surface comprises a bevel that is adjacent to the second major surface of the body.

5. The acoustic building panel according to claim 4 , wherein the bevel overlaps with the first portion of the side exposed surface of the acoustic building panel and the second portion of the side exposed surface of the acoustic building panel.

6. The acoustic building panel according to claim 5 , wherein the bevel fully overlaps with the first portion of the side exposed surface of the acoustic building panel and partially overlaps with the second portion of the side exposed surface of the acoustic building panel.

7. The acoustic building panel according to claim 1 , wherein the body is formed of a fibrous material.

8. The acoustic building panel according to claim 7 , wherein the fibrous material comprises an inorganic fiber selected from one or more of fiberglass, mineral wool, rock wool, and stone wool.

9. The acoustic building panel according to claim 1 , wherein the body exhibits an NRC value of at least 0.7.

10. The acoustic building panel according to claim 1 , wherein the attenuation coating comprises a polymer binder and a filler.

11. The acoustic building panel according to claim 2 , wherein the upper edge portion of the body has a third height and the lower edge portion has a fourth height, and wherein the first height and third height are not equal and wherein the second height and the fourth height are not equal.

12. A ceiling system comprising:

a ceiling grid comprising a plurality of first members and a plurality of second members, the first and second members intersecting one another to define a plurality of grid openings;

a plenary space above the ceiling grid;

a room environment below the ceiling grid; and

the acoustical building panel according to claim 1 mounted to the ceiling grid and positioned within the grid opening;

wherein the second major exposed surface of the acoustical building panel faces the plenary space.

13. The ceiling system according to claim 12 , wherein the side exposed surface of the acoustic building panel at least partially overlaps with the ceiling grid in a horizontal direction.

Assignments (3)
CORRECTIVE NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS TO REMOVE APPL. NO. 17894024 PREVIOUSLY RECORDED ON REEL 062081 FRAME 0523. ASSIGNOR HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Jul 31, 2023
From: ARMSTRONG WORLD INDUSTRIES, INC.
To: BANK OF AMERICA, N.A., AS THE COLLATERAL AGENT
Reel/Frame 064655/0563 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Dec 7, 2022
From: ARMSTRONG WORLD INDUSTRIES, INC.
To: BANK OF AMERICA, N.A., AS THE COLLATERAL AGENT
Reel/Frame 062081/0523 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2022
From: OLESKE, PETER J.; FELEGI, JOHN, JR.
To: ARMSTRONG WORLD INDUSTRIES, INC.
Reel/Frame 059566/0798 →
Continuity (2)
Provisional Application 63169694 · Apr 1, 2021
Related Publication 20220319486A1 · Oct 6, 2022
References Cited (33)
US 1959057A · Kliefoth · 1934 [cited by examiner]
US 2459121A · Willey · 1949 [cited by examiner]
US 2811133A · Heino · 1957 [cited by applicant]
US 2931214A · Maccaferri · 1960 [cited by examiner]
US 3908059A · Prince · 1975 [cited by applicant]
US 4070987A · Gross · 1978 [cited by applicant]
US 4194329A · Wendt · 1980 [cited by examiner]
US 5185197A · Nixon · 1993 [cited by examiner]
US 7862687B2 · Englert · 2011 [cited by applicant]
US 7879433B1 · Felegi, Jr. · 2011 [cited by examiner]
US 8424251B1 · Tinianov · 2013 [cited by applicant]
US 9702142B1 · Wang · 2017 [cited by examiner]
US 10208477B2 · McCartney · 2019 [cited by applicant]
US 12054945B2 · Line · 2024 [cited by examiner]
US 20040062898A1 · Felegi, Jr. · 2004 [cited by examiner]
US 20070055012A1 · Caldwell · 2007 [cited by examiner]
US 20070277948A1 · Carbo · 2007 [cited by examiner]
US 20080050565A1 · Gross · 2008 [cited by examiner]
US 20080121461A1 · Gross · 2008 [cited by examiner]
US 20100066121A1 · Gross · 2010 [cited by examiner]
US 20140262603A1 · Johnson · 2014 [cited by examiner]
US 20170121964A1 · Wiker · 2017 [cited by examiner]
US 20180079691A1 · Donelan · 2018 [cited by examiner]
US 20190153723A1 · Tinianov · 2019 [cited by applicant]
US 20190338516A1 · Ray · 2019 [cited by examiner]
US 20190382589A1 · Li · 2019 [cited by examiner]
US 20200002941A1 · Oleske · 2020 [cited by examiner]
US 20200325680A1 · Pham · 2020 [cited by examiner]
EP 1079036A2 · 2001 [cited by applicant]
JP 2003295867A · 2003 [cited by applicant]
KR 20140006442A · 2014 [cited by applicant]
WO WO2016144504A1 · 2016 [cited by applicant]
International Search Report for related PCT/US2022/022763, mailed Jul. 18, 2022. [cited by applicant]