IP Library Granted Patent US 11,460,368
Granted Patent B2
US 11,460,368 · App. 17/717,328 · Granted Oct 4, 2022

Fuel, communications, and power connection systems and related methods

Inventors: Tony Yeung (Houston, TX); Ricardo Rodriguez-Ramon (Houston, TX); Patrick Thomson (Houston, TX)
Assignee: BJ Energy Solutions, LLC
G01M3/2815E21B34/08E21B43/2607E21B43/267E21B47/12F02C7/222F02C9/28F02C9/56G01M3/26
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Quick Facts
Patent No.
US 11,460,368
App. No.
17/717,328
Granted
Oct 4, 2022
Kind
B2
Abstract

Embodiments of systems and methods for supplying fuel, enabling communications, and conveying electric power associated with operation of a hydraulic fracturing unit of a plurality of hydraulic fracturing units are disclosed and may include a fuel line connection assembly configured to be connected to the first hydraulic fracturing unit and to supply fuel from a fuel source to a gas turbine engine connected to the hydraulic fracturing unit. A system also may include a communications cable assembly configured to be connected to the hydraulic fracturing unit and to enable data communications between the hydraulic fracturing unit and a data center or another hydraulic fracturing unit. A system further may include a power cable assembly configured to be connected to the hydraulic fracturing unit and to convey electric power between the hydraulic fracturing unit and a remote electrical power source or the plurality of hydraulic fracturing units.

Claims (89)

1. A fuel delivery system configured to supply fuel to one or more gas turbine engines connected to one or more pumps of a hydraulic fracturing system, the fuel delivery system comprising:

a plurality of fuel line connection assemblies each comprising:

a manifold line defining an inlet end, an outlet end, and a flow path for fuel extending between the inlet end and the outlet end;

an inlet coupling proximate the inlet end and configured to be connected to a fuel line providing flow communication with a fuel source;

an outlet coupling proximate the outlet end and configured to be connected to one of an inlet end of another manifold line or a blocking device configured to prevent flow from the outlet end of the manifold line;

a distribution line connected to the manifold line and configured to provide flow communication between the manifold line and a first gas turbine engine; and

a valve in one of the manifold line or the distribution line and configured to change between an open condition through which fluid flows and a closed condition preventing fluid flow, the valve further configured to one of facilitate flow communication or prevent flow communication between the fuel source and the first gas turbine engine,

wherein:

a first fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a first outlet coupling of the fuel source via an inlet coupling of the first fuel line connection assembly;

a second fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a second outlet coupling of the fuel source via an inlet coupling of the second fuel line connection assembly;

a third fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a third outlet coupling of the fuel source via an inlet coupling of the third fuel line connection assembly; and

the fuel source is positioned in flow communication with a hub comprising the first outlet coupling of the fuel source, the second outlet coupling of the fuel source, and the third outlet coupling of the fuel source.

2. A fuel delivery system configured to supply fuel to one or more gas turbine engines connected to one or more pumps of a hydraulic fracturing system, the fuel delivery system comprising:

a plurality of fuel line connection assemblies each comprising:

a manifold line defining an inlet end, an outlet end, and a flow path for fuel extending between the inlet end and the outlet end;

an inlet coupling proximate the inlet end and configured to be connected to a fuel line providing flow communication with a fuel source;

an outlet coupling proximate the outlet end and configured to be connected to one of an inlet end of another manifold line or a blocking device configured to prevent flow from the outlet end of the manifold line;

a distribution line connected to the manifold line and configured to provide flow communication between the manifold line and a first gas turbine engine; and

a valve in one of the manifold line or the distribution line and configured to change between an open condition through which fluid flows and a closed condition preventing fluid flow, the valve further configured to one of facilitate flow communication or prevent flow communication between the fuel source and the first gas turbine engine,

wherein:

a first fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a first outlet coupling of the fuel source via an inlet coupling of the first fuel line connection assembly;

a second fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a second outlet coupling of the fuel source via an inlet coupling of the second fuel line connection assembly;

a third fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a third outlet coupling of the fuel source via an inlet coupling of the third fuel line connection assembly;

the fuel source is positioned in flow communication with a first hub and a second hub;

the first hub comprises the first outlet coupling of the fuel source and the second outlet coupling of the fuel source; and

the second hub comprises the third outlet coupling of the fuel source.

3. A fuel delivery system configured to supply fuel to one or more gas turbine engines connected to one or more pumps of a hydraulic fracturing system, the fuel delivery system comprising:

a plurality of fuel line connection assemblies each comprising:

a manifold line defining an inlet end, an outlet end, and a flow path for fuel extending between the inlet end and the outlet end;

an inlet coupling proximate the inlet end and configured to be connected to a fuel line providing flow communication with a fuel source;

an outlet coupling proximate the outlet end and configured to be connected to one of an inlet end of another manifold line or a blocking device configured to prevent flow from the outlet end of the manifold line;

a distribution line connected to the manifold line and configured to provide flow communication between the manifold line and a first gas turbine engine; and

a valve in one of the manifold line or the distribution line and configured to change between an open condition through which fluid flows and a closed condition preventing fluid flow, the valve further configured to one of facilitate flow communication or prevent flow communication between the fuel source and the first gas turbine engine,

wherein the fuel source is positioned in flow communication with a hub comprising a first outlet coupling of the fuel source and a second outlet coupling of the fuel source, and

wherein:

a first fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a first outlet coupling of the fuel source via an inlet coupling of the first fuel line connection assembly; and

a second fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with one of an outlet coupling of the first fuel line connection assembly or a second outlet coupling of the fuel source via an inlet coupling of the second fuel line connection assembly.

4. The fuel delivery system of claim 3 , wherein:

the second fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with the outlet coupling of the first fuel line connection assembly; and

a third fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with an outlet coupling of the second fuel line connection assembly via an inlet coupling of the third fuel line connection assembly.

5. The fuel delivery system of claim 3 , wherein a third fuel line connection assembly also is positioned in flow communication with a third outlet coupling of the fuel source via an inlet coupling of the third fuel line connection assembly.

6. The fuel delivery system of claim 5 , wherein the hub further comprises the third outlet coupling of the fuel source.

7. The fuel delivery system of claim 5 , wherein the hub comprises a first hub, and wherein:

the fuel source is in flow communication with a second hub; and

the second hub comprises the third outlet coupling of the fuel source.

8. A fuel delivery system configured to supply fuel to one or more gas turbine engines connected to one or more pumps of a hydraulic fracturing system, the fuel delivery system comprising:

a plurality of fuel line connection assemblies each comprising:

a manifold line defining an inlet end, an outlet end, and a flow path for fuel extending between the inlet end and the outlet end;

an inlet coupling proximate the inlet end and configured to be connected to a fuel line providing flow communication with a fuel source;

an outlet coupling proximate the outlet end and configured to be connected to one of an inlet end of another manifold line or a blocking device configured to prevent flow from the outlet end of the manifold line;

a distribution line connected to the manifold line and configured to provide flow communication between the manifold line and a first gas turbine engine; and

a valve in one of the manifold line or the distribution line and configured to change between an open condition through which fluid flows and a closed condition preventing fluid flow,

wherein:

a first fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a first outlet coupling of the fuel source via an inlet coupling of the first fuel line connection assembly;

a second fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a second outlet coupling of the fuel source via an inlet coupling of the second fuel line connection assembly;

a third fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with an outlet coupling of the second fuel line connection assembly via an inlet coupling of the third fuel line connection assembly;

the third fuel line connection assembly also is positioned in flow communication with a third outlet coupling of the fuel source via an inlet coupling of the third fuel line connection assembly; and

the fuel source is positioned in flow communication with a hub comprising the first outlet coupling of the fuel source, the second outlet coupling of the fuel source, and the third outlet coupling of the fuel source.

9. A fuel delivery system configured to supply fuel to one or more gas turbine engines connected to one or more pumps of a hydraulic fracturing system, the fuel delivery system comprising:

a plurality of fuel line connection assemblies each comprising:

a manifold line defining an inlet end, an outlet end, and a flow path for fuel extending between the inlet end and the outlet end;

an inlet coupling proximate the inlet end and configured to be connected to a fuel line providing flow communication with a fuel source;

an outlet coupling proximate the outlet end and configured to be connected to one of an inlet end of another manifold line or a blocking device configured to prevent flow from the outlet end of the manifold line;

a distribution line connected to the manifold line and configured to provide flow communication between the manifold line and a first gas turbine engine; and

a valve in one of the manifold line or the distribution line and configured to change between an open condition through which fluid flows and a closed condition preventing fluid flow,

wherein:

a first fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a first outlet coupling of the fuel source via an inlet coupling of the first fuel line connection assembly;

a second fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a second outlet coupling of the fuel source via an inlet coupling of the second fuel line connection assembly;

a third fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with an outlet coupling of the second fuel line connection assembly via an inlet coupling of the third fuel line connection assembly;

the third fuel line connection assembly also is positioned in flow communication with a third outlet coupling of the fuel source via an inlet coupling of the third fuel line connection assembly;

the fuel source is in flow communication with a first hub and a second hub;

the first hub comprises the first outlet coupling of the fuel source and the second outlet coupling of the fuel source; and

the second hub comprises the third outlet coupling of the fuel source.

10. A fuel delivery system configured to supply fuel to one or more gas turbine engines connected to one or more pumps of a hydraulic fracturing system, the fuel delivery system comprising:

a plurality of fuel line connection assemblies each comprising:

a manifold line defining an inlet end, an outlet end, and a flow path for fuel extending between the inlet end and the outlet end;

an inlet coupling proximate the inlet end and configured to be connected to a fuel line providing flow communication with a fuel source;

an outlet coupling proximate the outlet end and configured to be connected to one of an inlet end of another manifold line or a blocking device configured to prevent flow from the outlet end of the manifold line;

a distribution line connected to the manifold line and configured to provide flow communication between the manifold line and a first gas turbine engine; and

a valve in one of the manifold line or the distribution line and configured to change between an open condition through which fluid flows and a closed condition preventing fluid flow, the valve further configured to one of facilitate flow communication or prevent flow communication between the fuel source and the first gas turbine engine,

wherein the fuel source is positioned in flow communication with a hub comprising a first outlet coupling of the fuel source, a second outlet coupling of the fuel source, and a third outlet coupling of the fuel source, and

wherein:

a first fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with a first outlet coupling of the fuel source via an inlet coupling of the first fuel line connection assembly;

a second fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with one of an outlet coupling of the first fuel line connection assembly or a second outlet coupling of the fuel source via an inlet coupling of the second fuel line connection assembly; and

a third fuel line connection assembly of the plurality of fuel line connection assemblies is positioned in flow communication with an outlet coupling of the second fuel line connection assembly via an inlet coupling of the third fuel line connection assembly.

11. The fuel delivery system of claim 10 , wherein the third fuel line connection assembly also is positioned in flow communication with the third outlet coupling of the fuel source via an inlet coupling of the third fuel line connection assembly.

12. The fuel delivery system of claim 11 , wherein the hub comprises a first hub, and wherein:

the fuel source is in flow communication with a second hub; and

the second hub comprises the third outlet coupling of the fuel source.

Assignments (4)
SECURITY INTEREST Recorded Sep 17, 2024
From: BJ ENERGY SOLUTIONS. LLC
To: ECLIPSE BUSINESS CAPITAL LLC. AS AGENT
Reel/Frame 068970/0125 →
SECURITY INTEREST Recorded Dec 13, 2022
From: BJ ENERGY SOLUTIONS, LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062116/0333 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2022
From: YEUNG, TONY; RODRIGUEZ-RAMON, RICARDO; THOMSON, PATRICK
To: BJ SERVICES, LLC
Reel/Frame 059558/0880 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2022
From: BJ SERVICES, LLC
To: BJ ENERGY SOLUTIONS, LLC
Reel/Frame 059559/0001 →
Continuity (5)
Division 15929708 · May 18, 2020
Provisional Application 62900100 · Sep 13, 2019
Provisional Application 62900112 · Sep 13, 2019
Provisional Application 62704401 · May 8, 2020
Related Publication 20220244131A1 · Aug 4, 2022
Cited By (3)
US 12,276,577 US 12,281,964 US 12,378,922