IP Library Patent Application 17721220
Patent Application
App. No. 17/721,220

PBP MICRO-LENS FOR MICRO-OLED BEAM TUNING

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Quick Facts
Patent No.
US None
App. No.
17/721,220
Abstract

A micro-light emitting diode device includes a backplane including drive circuits formed thereon, an array of micro-LEDs bonded to the backplane and electrically coupled to the drive circuits, an array of polarization diffraction micro-lenses bonded to the array of micro-LEDs and including a planar surface, and a cover glass bonded to the planar surface of the array of polarization diffraction micro-lenses. A center of each polarization diffraction micro-lens of the array of polarization diffraction micro-lenses aligns with a center of a respective micro-LED of the array of micro-LEDs.

Claims (46)

1 . A micro-light emitting diode (micro-LED) device comprising:

a backplane including drive circuits formed thereon;

an array of micro-LEDs bonded to the backplane and electrically coupled to the drive circuits;

an array of polarization diffraction micro-lenses bonded to the array of micro-LEDs and including a planar surface, wherein a center of each polarization diffraction micro-lens of the array of polarization diffraction micro-lenses aligns with a center of a respective micro-LED of the array of micro-LEDs; and

a cover glass bonded to the planar surface of the array of polarization diffraction micro-lenses.

2 . The micro-LED device of claim 1 , wherein the array of polarization diffraction micro-lenses is configured to collimate light beams emitted by the array of micro-LEDs.

3 . The micro-LED device of claim 2 , wherein the array of polarization diffraction micro-lenses is configured to deflect chief rays of light beams emitted by the array of micro-LEDs by different deflection angles that gradually increase from a center of the micro-LED device to an edge of the micro-LED device.

4 . The micro-LED device of claim 1 , wherein an optical axis of a polarization diffraction micro-lens of the array of polarization diffraction micro-lenses is offset from the center of the polarization diffraction micro-lens.

5 . The micro-LED device of claim 1 , wherein:

a first polarization diffraction micro-lens of the array of polarization diffraction micro-lenses is characterized by a first offset between an optical axis of the first polarization diffraction micro-lens and the center of the first polarization diffraction micro-lens; and

a second polarization diffraction micro-lens of the array of polarization diffraction micro-lenses is characterized by a second offset between an optical axis of the second polarization diffraction micro-lens and the center of the second polarization diffraction micro-lens, wherein the second offset is different from the first offset.

6 . The micro-LED device of claim 1 , wherein each polarization diffraction micro-lens of the array of polarization diffraction micro-lenses is characterized by a positive optical power for light of a first circular polarization state and a negative optical power for light of a second circular polarization state.

7 . The micro-LED device of claim 1 , wherein the array of polarization diffraction micro-lenses includes Pancharatnam-Berry Phase (PBP) micro-lenses.

8 . The micro-LED device of claim 1 , wherein each polarization diffraction micro-lens of the array of polarization diffraction micro-lenses includes:

an alignment layer including an alignment pattern formed thereon; and

liquid crystal molecules arranged according to the alignment pattern.

9 . The micro-LED device of claim 1 , wherein a pitch of the array of micro-LEDs is equal to a pitch of the array of polarization diffraction micro-lenses.

10 . The micro-LED device of claim 1 , wherein the array of micro-LEDs includes:

an array of micro-organic light emitting diodes (micro-OLEDs) configured to emit red, green, and blue light;

an array of III-V semiconductor micro-LEDs configured to emit red, green, and blue light; or

an array of color filters and an array of micro-OLEDs configured to emit white light.

11 . The micro-LED device of claim 1 , wherein the array of micro-LEDs includes an array of pixels, each pixel of the array of pixels including:

a first micro-LED configured to emit light in a first wavelength range;

a second micro-LED configured to emit light in a second wavelength range; and

a third micro-LED configured to emit light in a third wavelength range,

herein three polarization diffraction micro-lenses of the array of polarization diffraction micro-lenses are configured to deflect chief rays of light beams emitted by the first micro-LED, the second micro-LED, and the third micro-LED by a same deflection angle.

12 . The micro-LED device of claim 1 , further comprising a circular polarizer.

13 . A near-eye display system comprising:

an image source configured to generate display light, the image source comprising:

a backplane including drive circuits formed thereon;

an array of micro-LEDs bonded to the backplane and electrically coupled to the drive circuits;

an array of polarization diffraction micro-lenses aligned with the array of micro-LEDs and including a planar surface, wherein a pitch of the array of polarization diffraction micro-lenses is equal to a pitch of the array of micro-LEDs; and

a cover glass bonded to the planar surface of the array of polarization diffraction micro-lenses; and

display optics configured to project the display light emitted by the image source to an eye box of the near-eye display system.

14 . The near-eye display system of claim 13 , wherein the array of polarization diffraction micro-lenses is configured to direct chief rays of light beams emitted by the array of micro-LEDs onto the display optics at different incident angles.

15 . The near-eye display system of claim 13 , wherein the array of polarization diffraction micro-lenses is configured to deflect chief rays of light beams emitted by the array of micro-LEDs by different deflection angles that gradually increase from a center of the image source to an edge of the image source.

16 . The near-eye display system of claim 13 , wherein an optical axis of a polarization diffraction micro-lens of the array of polarization diffraction micro-lenses is offset from a center of the polarization diffraction micro-lens.

17 . The near-eye display system of claim 13 , wherein the array of polarization diffraction micro-lenses includes Pancharatnam-Berry Phase (PBP) micro-lenses, each PBP micro-lens of the PBP micro-lenses characterized by a positive optical power for light of a first circular polarization state and a negative optical power for light of a second circular polarization state.

18 . The near-eye display system of claim 13 , wherein each polarization diffraction micro-lens of the array of polarization diffraction micro-lenses includes:

an alignment layer including an alignment pattern formed thereon; and

liquid crystal molecules arranged according to the alignment pattern.

19 . The near-eye display system of claim 13 , wherein the array of micro-LEDs includes:

an array of micro-organic light emitting diodes (micro-OLEDs) configured to emit red, green, and blue light;

an array of III-V semiconductor micro-LEDs configured to emit red, green, and blue light; or

an array of color filters and an array of micro-OLEDs configured to emit white light.

20 . The near-eye display system of claim 13 , further comprising a circular polarizer between the image source and the display optics.

Assignments (2)
CHANGE OF NAME Recorded May 19, 2022
From: FACEBOOK TECHNOLOGIES, LLC
To: META PLATFORMS TECHNOLOGIES, LLC
Reel/Frame 060130/0404 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2022
From: CHEN, DONG; LEE, YUN-HAN; LEE, KILBOCK; ZHUANG, ZHIMING; NAM, DONGHEE; SONG, HYUNMIN
To: FACEBOOK TECHNOLOGIES, LLC
Reel/Frame 059834/0497 →