System and method for electrical control of downhole well tools
A system for use with a subterranean well can include a system controller with a computer, a power supply and at least one current sensor, multiple downhole well tools, each of the downhole well tools including a motor and a member displaceable by the motor; and an umbilical connected between the system controller and the downhole well tools, at least one conductor of the umbilical being connected to the motor of each of the downhole well tools. A downhole well tool example can include an actuator assembly configured to displace a member of the downhole well tool, the actuator assembly including a motor, a load yoke displaceable by the motor, and an elongated position indicator bar having at least one profile formed thereon. Friction between the load yoke and the position indicator bar varies as the load yoke displaces relative to the position indicator bar.
1 . A downhole well tool for use in a subterranean well, the downhole well tool comprising:
an actuator assembly configured to displace a member of the downhole well tool, the actuator assembly comprising a first motor, a load yoke displaceable by the first motor, and an elongated position indicator bar having at least one static profile formed thereon,
in which a resilient member carried on the load yoke is configured to engage the at least one static profile as the load yoke displaces relative to the position indicator bar, whereby friction between the load yoke and the position indicator bar is varied.
2 . The downhole well tool of claim 1 , in which the member comprises a closure member having at least open and closed positions in which fluid flow through the downhole well tool is respectively permitted and blocked by the closure member.
3 . The downhole well tool of claim 1 , in which the resilient member comprises a garter spring, and the friction between the load yoke and the position indicator bar changes in response to engagement between the garter spring and the at least one profile.
4 . The downhole well tool of claim 3 , in which the friction increases in response to engagement between the garter spring and the at least one profile.
5 . The downhole well tool of claim 1 , in which the resilient member comprises a bow spring, and the friction between the load yoke and the position indicator bar changes in response to engagement between the bow spring and the at least one profile.
6 . The downhole well tool of claim 1 , in which a change in the friction results in a corresponding change in electrical current supplied to the first motor.
7 . The downhole well tool of claim 1 , in which multiple changes in the friction results in a corresponding pattern of changes in electrical current supplied to the first motor.
8 . The downhole well tool of claim 1 , in which a direction of displacement of the downhole well tool member is reversible in response to a change in polarity of electrical power supplied to the first motor.
9 . The downhole well tool of claim 1 , in which the actuator assembly comprises a second motor, and a first ball screw, and in which the first and second motors are connected to respective opposite ends of the first ball screw.
10 . The downhole well tool of claim 1 , in which the actuator assembly comprises a second motor, and first and second ball screws, and in which the first motor is connected to the first ball screw, the second motor is connected to the second ball screw, and the load yoke is displaceable by rotation of the first and second ball screws by the first and second motors.
11 . The downhole well tool of claim 1 , in which the at least one static profile comprises a radially enlarged profile, relative to a nominal diameter of the position indicator bar.
12 . The downhole well tool of claim 11 , in which the at least one static profile comprises multiple static profiles.
13 . The downhole well tool of claim 12 , in which the multiple static profiles have different relative heights.
14 . The downhole well tool of claim 12 , in which the multiple static profiles have different relative widths.
15 . The downhole well tool of claim 1 , in which the at least one static profile comprises a radially reduced profile, relative to a nominal diameter of the position indicator bar.
16 . A downhole well tool for use in a subterranean well, the downhole well tool comprising:
an actuator assembly configured to displace a member of the downhole well tool, the actuator assembly comprising a motor, a cam rotatable by the motor, and a bow spring positioned to periodically engage at least one cam lobe on the cam as the cam is rotated by the motor,
in which friction between the bow spring and the cam varies as the cam is rotated by the motor.
17 . The downhole well tool of claim 16 , in which the member comprises a closure member having at least open and closed positions in which fluid flow through the downhole well tool is respectively permitted and blocked by the closure member.
18 . The downhole well tool of claim 16 , in which a change in the friction results in a corresponding change in electrical current supplied to the motor.
19 . The downhole well tool of claim 16 , in which a direction of displacement of the downhole well tool member is reversible in response to a change in polarity of electrical power supplied to the first motor.