IP Library Granted Patent US 12,570,862
Granted Patent B2
US 12,570,862 · App. 17/811,003 · Granted Mar 10, 2026

Carbon supported surface functionalized silver nanoparticles for ink/electrodes/MEA

Inventors: Yujie Zhu (Mississauga, CA); Yulin Wang (Oakville, CA); Kurt I. Halfyard (Mississauga, CA); Edward G. Zwartz (Mississauga, CA); Robert Claridge (Cambridge, CA); Benjamin Knapik (Port Moody, CA); David Lawton (Burlington, CA)
Assignee: Genesee Valley Innovations, LLC
C09D5/24C09D11/033C09D11/037C25B11/054C25B11/081B82Y30/00B82Y40/00
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Quick Facts
Patent No.
US 12,570,862
App. No.
17/811,003
Granted
Mar 10, 2026
Kind
B2
Abstract

A gas diffusion electrode and a method for fabricating the same is disclosed. The gas diffusion electrode can be deployed in a membrane electrode assembly for various applications. In an example, the method to fabricate the gas diffusion electrode includes preparing an ink comprising carbon supported surface functionalized silver nanoparticles and depositing the ink on an electrically conductive surface.

Claims (15)

1 . An electrode, comprising:

an electrically conductive surface; and

carbon supported surface functionalized silver nanoparticles on the electrically conductive surface, wherein the electrode has a target catalytic performance and a silver loading is 20 times or more lower compared to another electrode having a same target catalytic performance and comprising surface functionalized silver nanoparticles that are not carbon supported.

2 . The electrode of claim 1 , wherein the carbon supported surface functionalized silver nanoparticles have an average diameter ranging from about 2 nanometers (nm) to about 18 nm.

3 . The electrode of claim 2 , wherein the surface functionalized silver nanoparticles comprises silver nanoparticles that are functionalized with an organic moiety or a nitrogen containing moiety.

4 . The electrode of claim 3 , wherein the nitrogen containing moiety comprises dodecylamine.

5 . A membrane electrode assembly, comprising:

a cathode, the cathode comprising carbon supported surface functionalized silver nanoparticles deposited on an electrically conductive surface, wherein the cathode has a target catalytic performance and a silver loading is 20 times or more lower compared to another electrode having a same target catalytic performance and comprising surface functionalized silver nanoparticles that are not carbon supported;

an anion exchange membrane coupled to the cathode; and

an anode coupled to the anion exchange membrane.

6 . The membrane electrode assembly of claim 5 , wherein the cathode converts carbon dioxide in a carbon dioxide flow chamber at a Faradic efficiency greater than 70% at a cell potential of approximately 3.2 Volts (V) with a selectivity of carbon monoxide at greater than 98%.

7 . The membrane electrode assembly of claim 5 , wherein a silver loading of the cathode comprises less than 0.1 milligrams per square centimeter (mg/cm 2 ).

8 . The membrane electrode assembly of claim 6 , wherein the cathode comprises a single pass conversion rate of greater than 35% at the cell potential of 3.2 V.

9 . The membrane electrode assembly of claim 6 , wherein the cathode comprises a current density of greater than 150 milliamps per square centimeter at the cell potential of 3.2 V.

10 . The membrane electrode assembly of claim 6 , wherein the cathode comprises an energetic efficiency of greater than 29% at the cell potential of 3.2 V.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2025
From: XEROX CORPORATION
To: GENESEE VALLEY INNOVATIONS, LLC
Reel/Frame 073225/0116 →
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2022
From: ZHU, YUJIE; WANG, YULIN; HALFYARD, KURT I.; ZWARTZ, EDWARD G.; CLARIDGE, ROBERT; KNAPIK, BENJAMIN; LAWTON, DAVID
To: XEROX CORPORATION
Reel/Frame 060415/0269 →
Continuity (1)
Related Publication 20240010850A1 · Jan 11, 2024
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