Multi-angle carcass wash systems, wash cabinets including same, and related methods
A multi-angle wash system for cleaning carcass, wherein the wash system comprises a multi-angle fluid distribution unit; a rotating unit; a spray unit fluidly and operably coupled to the multi-angle fluid distribution unit; and a guiding unit operably coupled to the spray unit or the multi-angle fluid distribution unit. The multi-angle fluid distribution unit comprises a connecting element that is configured to operably couple with the spray unit such that the spray unit oscillates in correspondence to the rotation of the rotating unit. The spray unit comprises a guiding element and nozzle sprays. The guiding unit comprises a co-guiding element that has a reciprocate structure to the guiding element of the spray unit such that the guiding unit facilitates the oscillation of the spray unit in correspondence to the rotation of the rotating unit.
1. A multi-angle wash system, comprising:
a multi-angle fluid distribution unit;
a rotating unit operably coupled to the multi-angle fluid distribution unit;
a spray unit fluidly and operably coupled to the multi-angle fluid distribution unit; and
a guiding unit operably coupled to the spray unit or the multi-angle fluid distribution unit,
wherein the multi-angle fluid distribution unit comprises a front end operably coupled to the rotating unit, a back end opposite to the front end, and a connecting element adjacent to the back end, and wherein the connecting element is configured to operably couple with the spray unit or the multi-angle fluid distribution unit such that the spray unit oscillates in correspondence to the rotation of the rotating unit,
wherein the spray unit comprises a top end, a bottom end operably coupled to the connecting element of the multi-angle fluid distribution unit, a guiding element adjacent to the bottom end, and at least one series of nozzle sprays arranged in vertical direction along the length of the spray unit,
wherein the guiding unit comprises a first end, a second end, and a co-guiding element adjacent to the first end of the guiding unit, wherein the guiding element has a reciprocate structure to the guiding element of the spray unit such that the guiding unit facilitates the oscillation of the spray unit in correspondence to the rotation of the rotating unit; and
wherein the rotating unit and the guiding unit are secured to a cabinet.
2. The wash system of claim 1 , wherein the guiding unit is operably coupled to the spray unit.
3. The wash system of claim 1 , wherein the top end of the spray unit is configured to fluidly couple with a fluid supply.
4. The wash system of claim 1 , further comprising a motor and a linkage member, wherein the linkage member mechanically interconnects the motor to each nozzle spray on the spray unit.
5. The wash system of claim 1 , wherein the co-guiding element is a protruding structure and the guiding element is a longitudinally extended slot, and wherein the guiding slot has a width slightly larger than a diameter of the co-guiding protruding element such that the co-guiding protruding element can slide forward and rearward in the guiding slot.
6. The wash system of claim 1 , wherein the guiding element is an extended rod and the co-guiding element has a slot structure that is configured to support and guide the guiding element.
7. The wash system of claim 1 , further comprising of an apparatus for applying electrostatic enhanced fluid.
8. The wash system of claim 1 , wherein the spray unit comprises an electrostatic sprayer.
9. A method of cleaning carcass, comprising conveying a carcass in a direction through at least one pair of the multi-angle wash systems of claim 1 such that the distance between the carcass and the nozzle sprays of the multi-angle wash systems remains substantially the same throughout the period that carcass is passed through the at least one pair of multi-angle wash systems.
10. The method of claim 9 , wherein the rotating unit of the wash system is configured to rotate relative to the moving of conveyor such that the spray nozzles of the wash system oscillate along with carcass on the conveyor.
11. The method of claim 10 , comprising moving the carcass to a first location on a conveyor, wherein the spray nozzles of the multi-angle wash system are in a first moving position to direct the spray of wash fluid primarily onto a leading surface of carcass.
12. The method of claim 11 , wherein the co-guiding element of the wash system is a protruding structure and the guiding element of the wash system is a longitudinally extended slot, and wherein the co-guiding element slides rearward in the guiding slot to facilitate the oscillation of the spray unit such that the spray nozzles emit the spray of wash fluid primarily onto the leading surface of the carcass.
13. The method of claim 11 , further comprising moving the carcass to a second location on the conveyor, wherein the spray nozzles of the multi-angle wash system are in a second moving position to direct the spray of wash fluid primarily onto a middle surface of carcass.
14. The method of claim 13 , wherein the co-guiding element of the wash system is a protruding structure and the guiding element of the wash system is a longitudinally extended slot, and wherein the co-guiding element slides forward in the guiding slot to facilitate the oscillation of the spray unit such that the spray nozzles emit the spray of wash fluid primarily onto the middle surface of the carcass.
15. The method of claim 13 , further comprising moving the carcass to a third location on the conveyor, wherein the spray nozzles of the multi-angle wash system are in a third moving position to direct the spray of wash fluid primarily onto a tailing surface of carcass.
16. The method of claim 15 , wherein the co-guiding element of the wash system is a protruding structure and the guiding element of the wash system is a longitudinally extended slot, and wherein the co-guiding element slides rearward in the guiding slot to facilitate the oscillation of the spray unit such that the spray nozzles emit the spray of wash fluid primarily onto the tailing surface of the carcass.
17. The method of claim 9 , wherein the spray nozzles of the wash systems oscillate along with the carcass on the conveyor as the carcass moves pass the wash systems, such that the distance between the nozzle sprays and the contacted surface of carcass remains substantially the same throughout the period that the carcass is passed through the wash systems.
18. The method of claim 9 , further comprising conveying the carcass in a direction through at least one pair of the multi-angle electrostatic systems.
19. A wash cabinet, comprising:
a pair of opposed side walls defining an entrance and an exit of the wash cabinet;
a conveyor for carrying carcass into the entrance and out the exit of the wash cabinet; and
at least a pair of the multi-angle wash systems according to claim 1 placed along the corresponding side walls,
wherein the rotating unit of the multi-angle wash systems is configured to rotate in correspondence to the conveyor.