IP Library Granted Patent US 11,994,074
Granted Patent B2
US 11,994,074 · App. 18/068,660 · Granted May 28, 2024

Fan drive gear system

Inventors: Gary D. Roberge (Tolland, CT); Michael E. McCune (Colchester, CT); William G. Sheridan (Southington, CT)
Assignee: RTX Corporation
F02C7/36F01D25/16F05D2260/40311F05D2260/98
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Quick Facts
Patent No.
US 11,994,074
App. No.
18/068,660
Granted
May 28, 2024
Kind
B2
Abstract

A gas turbine engine includes a propulsor section and a speed change mechanism for driving the propulsor section. The speed change mechanism is an epicyclic gear train. A torque frame includes a ring and a plurality of fingers extending from the ring with the plurality of fingers surrounding the speed change mechanism. A bearing support is attached to the plurality of fingers. A first propulsor section support bearing is mounted on a first axial side of the speed change mechanism and a second propulsor section support bearing is mounted on the bearing support on a second axial side of the speed change mechanism. The second propulsor section support bearing is a propulsor thrust bearing. Each of the plurality of fingers include a pin opening with a pin extending through the pin opening and into the epicyclic gear train.

Claims (33)

1. A gas turbine engine comprising:

a propulsor section;

a speed change mechanism for driving the propulsor section, wherein the speed change mechanism is an epicyclic gear train;

a torque frame including a ring and a plurality of fingers extending from the ring with the plurality of fingers surrounding the speed change mechanism;

a bearing support attached to the plurality of fingers; and

a first propulsor section support bearing mounted on a first axial side of the speed change mechanism and a second propulsor section support bearing mounted on the bearing support on a second axial side of the speed change mechanism, wherein the second propulsor section support bearing is a propulsor thrust bearing;

wherein each of the plurality of fingers include a pin opening with a pin extending through the pin opening and into the epicyclic gear train.

2. The gas turbine engine of claim 1 , wherein the epicyclic gear train includes a carrier pin opening for accepting the pin.

3. The gas turbine engine of claim 2 , wherein the carrier pin opening is located in groove in the carrier that corresponds to one of the plurality of fingers.

4. The gas turbine engine of claim 1 , wherein the propulsor thrust bearing engages a gas turbine static structure on a radially outer side and the bearing support a radially inner side with the radially outer side and the radially inner side relative to a central longitudinal axis of the gas turbine engine.

5. The gas turbine engine of claim 4 , wherein the bearing support is attached to distal ends of the plurality of fingers.

6. The gas turbine engine of claim 5 , wherein the epicyclic gear train is a planetary gear system including a sun gear in communication with a propulsor drive turbine and a planet carrier in communication with the propulsor section and the bearing support is attached to distal ends of the plurality of fingers and is axially spaced from the planet carrier.

7. The gas turbine engine of claim 6 , wherein the torque frame includes a first end for engaging the propulsor section and second end supporting the second propulsor section support bearing.

8. The gas turbine engine of claim 7 , wherein each of the plurality of fingers include at least one groove and the bearing support includes a plurality of tangs that engage a corresponding one of the at least one groove.

9. The gas turbine engine of claim 8 , wherein the at least one groove is located on a radially inner side of a corresponding one of the plurality of fingers.

10. The gas turbine engine of claim 1 , wherein the speed change mechanism is at least partially axially aligned with a compressor section and distal ends of the plurality of fingers are spaced from a planet carrier of the epicyclic gear train.

11. The gas turbine engine of claim 1 , further comprising a high pressure compressor with a compression ratio of approximately 20:1 or greater and a propulsor bypass ratio of approximately 10 or greater.

12. A speed change mechanism for a gas turbine engine comprising:

a planetary gear system including a planet carrier supporting a plurality of planet gears;

a torque frame including a ring and a plurality of fingers extending from the ring and surrounding the speed change mechanism; and

a bearing support attached to distal ends of the plurality of fingers for supporting a fan section support bearing;

wherein each of the plurality of fingers include a pin opening with a pin extending through the pin opening and into the speed change mechanism.

13. The mechanism of claim 12 , wherein the planetary gear system includes a sun gear in communication with a propulsor drive turbine and the planet carrier is in communication with the propulsor section and the plurality of fingers engage grooves in radially outermost surface of the planet carrier of the speed change mechanism.

14. The mechanism of claim 12 , wherein the plurality of fingers engage grooves in the planet carrier of the speed change mechanism, a distal end of each of the plurality of fingers includes a radially inward facing groove for accepting a tang on the bearing support and the bearing support forms a ring.

15. The mechanism of claim 14 , including a propulsor thrust bearing having a radially inner side attached to the bearing support and configured to rotate at the same speed and in the same direction as the bearing support.

16. A method of assembling a gas turbine engine comprising:

supporting a propulsor section on a first propulsor section support bearing located on a first axial side of a speed change mechanism wherein the speed change mechanism is a planetary gear system supported by a torque frame having a ring and a plurality of fingers extending from the ring and distal ends of the plurality of fingers are attached to a bearing support;

supporting the propulsor section on a second propulsor section support bearing attached to the bearing support located on a second axial side of the speed change mechanism; and

connecting the plurality of fingers on the torque frame to the speed change mechanism with a pin extending through each of the plurality of fingers into the speed change mechanism.

17. The method of claim 16 , wherein the speed change mechanism includes a carrier pin opening for accepting the pin.

18. The method of claim 17 , wherein the torque frame includes a first end for engaging the propulsor section and a second end attached to the bearing support for supporting the second propulsor section support bearing and the bearing support includes a plurality of tangs that each engages a groove on a corresponding one of the plurality of fingers.

19. The method of claim 18 , wherein the gas turbine engine includes a low speed spool, an intermediate spool, and a high speed spool and a low pressure compressor including at least one compressor stage and no more than five compressor stages.

20. The method of claim 16 , further comprising supporting a propulsor section and a low pressure compressor on the first propulsor section support bearing, wherein the planetary gear system includes a planet carrier and the bearing support is axially spaced from the planet carrier and is rotatable relative to the plurality of fingers and the planet carrier.

Assignments (1)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064402/0837 →
Continuity (7)
Continuation 17484331 · Sep 24, 2021
Continuation 16180548 · Nov 5, 2018
Continuation 14950326 · Nov 24, 2015
Continuation In Part 14848978 · Sep 9, 2015
Provisional Application 62085924 · Dec 1, 2014
Provisional Application 62054506 · Sep 24, 2014
Related Publication 20230122298A1 · Apr 20, 2023