IP Library Granted Patent US 12,447,745
Granted Patent B2
US 12,447,745 · App. 18/317,649 · Granted Oct 21, 2025

Method for preserving ink viscosity in inkjets in an inkjet printer during printing

Inventors: Varun Sambhy (Pittsford, NY); Jason M. LeFevre (Penfield, NY); Seemit Praharaj (Webster, NY); Chu-Heng Liu (Penfield, NY); Douglas K. Herrmann (Webster, NY); Linn C. Hoover (Webster, NY)
Assignee: Xerox Corporation
B41J2/165B41J2/16579B41J2/14153B41J2/16502B41J29/377B41J2202/02
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Quick Facts
Patent No.
US 12,447,745
App. No.
18/317,649
Granted
Oct 21, 2025
Kind
B2
Abstract

A method of operating an inkjet printer operates solvent vapor generators that direct two flows of solvent vapor towards media on each side of each printhead in the process direction. The solvent vapor attenuates the evaporation of ink solvent from ink drops on the nozzle plates or from the ink in the nozzles of the printheads. Thus, the ink on the nozzle plates and in the nozzles does not dry out and the operational status of the inkjets is preserved.

Claims (55)

1. A method of operating an inkjet printer comprising:

moving media past at least one printhead to receive ink drops ejected from the at least one printhead;

generating solvent vapor within a space above a volume of liquid solvent within a reservoir; and

operating at least one positive pressure source to direct a first stream and a second stream of solvent vapor toward the media passing the at least one printhead, the first stream and the second stream being on opposite sides of the at least one printhead in a process direction.

2. The method of claim 1 further comprising:

operating a first source of positive air pressure to direct the first stream of generated solvent vapor from the reservoir toward the media passing the at least one printhead.

3. The method of claim 2 further comprising:

directing air into the volume of liquid solvent in the first reservoir with a second source of positive air pressure; and

fluidly connecting the space above the volume of liquid solvent in the first reservoir to the first source of positive air pressure.

4. The method of claim 3 further comprising:

heating with a first heater air directed by the first source of positive air pressure toward the media passing the at least one printhead.

5. The method of claim 4 further comprising:

heating with a second heater the volume of solvent in the first reservoir.

6. The method of claim 5 , the directing of the first stream and the second stream further comprising:

operating a first fan and a second fan to direct the first stream of solvent vapor and the second stream of solvent vapor toward the media passing the at least one printhead.

7. The inkjet printer of claim 6 , the movement of the media further comprising:

rotating an endless belt having a plurality of holes about rollers to move the media past the at least one printhead; and

pulling air through the holes in the endless belt with a negative source of air pressure positioned within the endless belt.

8. The method of claim 7 further comprising:

operating the at least one printhead to form a test pattern with ejected drops of ink on the media passing the at least one printhead;

generating with an optical sensor image data of the test pattern on the media after the media has passed the at least one printhead;

analyzing the image data generated by the optical sensor of the test pattern formed on the media to identify inoperative inkjets in the at least one printhead; and

adjusting a property of at least one of the first stream and the second stream of solvent vapor being directed toward the media passing the at least one printhead using the identification of the inoperative inkjets in the at least one printhead.

9. The method of claim 8 , the adjustment of the property of the at least one of the first stream and the second stream of solvent vapor further comprising:

adjusting a speed of the at least one of the first stream and the second stream of solvent vapor directed toward the endless belt.

10. The method of claim 8 , the adjustment of the property of the at least one of the first stream and the second stream of solvent vapor further comprising:

adjusting a temperature of the at least one of the first stream and the second stream of solvent vapor directed toward the endless belt.

11. A method of operating an inkjet printer comprising:

generating solvent vapor above a volume of solvent held within a reservoir;

operating a first positive pressure source positioned on a first side of a printhead to direct a first flow of the generated solvent vapor toward a conveyor moving media past the printhead; and

operating a second positive pressure source positioned on a second side of the printhead to direct a second flow of the generated solvent vapor toward the conveyor moving media past the printhead, the first and the second flows of generated solvent vapor being on opposite sides of the printhead in a process direction.

12. The method of claim 11 , the generation of the solvent vapor further comprising:

supplying a flow of air through a conduit to an outlet of the conduit positioned within the volume of solvent in the reservoir.

13. The method of claim 11 further comprising:

heating the generated solvent vapor before the first positive pressure source directs the first flow of generated solvent vapor toward the conveyor.

14. The method of claim 13 further comprising:

heating the volume of solvent in the reservoir.

15. The method of claim 14 , the directing of the first flow of the generated solvent vapor further comprising:

operating a fan to generate an air stream directed toward the conveyor.

16. The method of claim 15 further comprising:

pulling the first flow of the generated solvent vapor and the second flow of the generated solvent vapor through a plurality of holes extending through the conveyor into a plenum on a side of the conveyor opposite to the printhead.

17. The method of claim 16 further comprising:

operating the printhead to form a test pattern with ejected drops of ink on the media passing the printhead;

generating image data of the test pattern formed on the media after the media has passed the at least one printhead;

analyzing the generated image data of the test pattern formed on the media to identify inoperative inkjets in the printhead; and

adjusting operation of at least one positive pressure source using the identification of the inoperative inkjets in the printhead.

18. The method of claim 17 further comprising:

adjusting a speed of the first flow of the generated solvent vapor toward the conveyor.

19. The method of claim 18 further comprising:

adjusting a temperature of the first flow of the generated solvent vapor toward the conveyor.

20. The method of claim 11 further comprising:

generating the solvent vapor for the first stream within a space above a volume of liquid solvent within a first reservoir;

operating a first source of positive air pressure to direct the first stream of generated solvent vapor from the first reservoir toward the media passing the at least one printhead;

generating the solvent vapor for the second stream within a space above a volume of liquid solvent within a second reservoir;

operating a second source of positive air pressure to direct the second stream of generated solvent vapor from the second reservoir toward the media passing the at least one printhead.

Assignments (5)
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2023
From: SAMBHY, VARUN; LEFEVRE, JASON M.; PRAHARAJ, SEEMIT; LIU, CHU-HENG; HERRMANN, DOUGLAS K.; HOOVER, LINN C.
To: XEROX CORPORATION
Reel/Frame 063646/0217 →
Continuity (2)
Division 17648609 · Jan 21, 2022
Related Publication 20230286275A1 · Sep 14, 2023
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