FOAM FORMULATIONS FOR APPLICATION OF DRY STRENGTH AGENTS
Foam formulations and methods for manufacturing paper products using foam formulations are provided. An exemplary method includes producing a foam of a gas, water, a dry strength agent, and a combination of foaming agents including an anionic sulfated/sulfonated surfactant and a polysorbate-type nonionic surfactant; applying the foam to a web; and processing the web to form the product.
1 . A method for manufacturing a paper product, the method comprising:
producing a foam of a gas, water, a dry strength agent, and a combination of foaming agents including an anionic sulfated/sulfonated surfactant and a polysorbate-type nonionic surfactant;
applying the foam to a web; and
processing the web to form the product.
2 . The method of claim 1 , wherein the dry strength agent has a cationic functional group.
3 . The method of claim 1 , wherein the dry strength agent comprises a graft copolymer of a vinyl monomer and functionalized vinyl amine, a vinyl amine containing polymer, or an acrylamide containing polymer.
4 . The method of claim 1 , wherein the anionic sulfated/sulfonated surfactant comprises a sodium alkyl sulfate.
5 . The method of claim 1 , wherein the anionic sulfated/sulfonated surfactant comprises sodium dodecyl sulfate (SDS).
6 . The method of claim 1 , wherein the polysorbate-type nonionic surfactant comprises polysorbate 20.
7 . The method of claim 1 , wherein the combination of foaming agents has an anionic sulfated/sulfonated surfactant to polysorbate-type nonionic surfactant ratio of from 3:7 to 9:1.
8 . The method of claim 1 , wherein the combination of foaming agents has an anionic sulfated/sulfonated surfactant to polysorbate-type nonionic surfactant ratio of from 5:5 to 7:3.
9 . The method of claim 1 , wherein the anionic sulfated/sulfonated surfactant comprises sodium dodecyl sulfate (SDS), wherein the polysorbate-type nonionic surfactant comprises polysorbate 20, and wherein the combination of foaming agents has a sodium dodecyl sulfate to polysorbate 20 ratio of from 3:7 to 9:1.
10 . The method of claim 1 , wherein the anionic sulfated/sulfonated surfactant comprises sodium dodecyl sulfate (SDS), wherein the polysorbate-type nonionic surfactant comprises polysorbate 20, and wherein the combination of foaming agents has a sodium dodecyl sulfate to polysorbate 20 ratio of from 5:5 to 7:3.
11 . The method of claim 1 , wherein the anionic sulfated/sulfonated surfactant comprises sodium dodecyl sulfate (SDS), wherein the polysorbate-type nonionic surfactant comprises polysorbate 20, and wherein the combination of foaming agents consists of the sodium dodecyl sulfate (SDS) and the polysorbate 20.
12 . A formulation for producing a foam with a gas content upon incorporation of gas into the formulation, the formulation comprising:
water;
a dry strength agent having a cationic functional group;
an anionic sulfated/sulfonated surfactant; and
a polysorbate-type nonionic surfactant.
13 . The formulation of claim 12 , wherein the dry strength agent comprises a graft copolymer of a vinyl monomer and functionalized vinyl amine, wherein the anionic sulfated/sulfonated surfactant comprises sodium dodecyl sulfate (SDS), and wherein the polysorbate-type nonionic surfactant comprises polysorbate 20.
14 . The formulation of claim 13 , wherein the formulation has a sodium dodecyl sulfate to polysorbate 20 ratio of from 3:7 to 9:1.
15 . The formulation of claim 13 , wherein the formulation has a sodium dodecyl sulfate to polysorbate 20 ratio of from 5:5 to 7:3.
16 . The formulation of claim 13 , wherein the formulation is substantially free of surfactants other than the sodium dodecyl sulfate (SDS) and the polysorbate 20.
17 . The formulation of claim 13 , wherein the formulation consists essentially of:
water;
the dry strength agent having a cationic functional group;
the anionic sulfated/sulfonated surfactant; and
the polysorbate-type nonionic surfactant.
18 . The formulation of claim 13 , wherein the formulation is free of starch.
19 . The formulation of claim 13 , further comprising uncooked starch.
20 . The formulation of claim 19 , wherein the formulation consists essentially of:
the uncooked starch;
water;
the dry strength agent having a cationic functional group;
the anionic sulfated/sulfonated surfactant; and
the polysorbate-type nonionic surfactant.