IP Library Granted Patent US 12,375,857
Granted Patent B2
US 12,375,857 · App. 18/654,405 · Granted Jul 29, 2025

Highly compliant miniature transducer

Inventors: Lei Cheng (Wellesley, MA); Andrew D. Munro (Northborough, MA); Mark A. Hayner (Belmont, MA)
Assignee: Bose Corporation
H04R7/20H04R1/1016H04R1/1041H04R1/1075H04R7/127
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Quick Facts
Patent No.
US 12,375,857
App. No.
18/654,405
Granted
Jul 29, 2025
Kind
B2
Abstract

Various implementations include miniature loudspeaker drivers. In some aspects, an electro-acoustic driver includes: a diaphragm having a surface area configured to radiate acoustic energy; a suspension coupled to the diaphragm, wherein the suspension is non-planar in a resting position; and a support structure coupled to the suspension and having an outer linear dimension in a plane of the support structure of approximately 6.0 millimeters (mm) or less, wherein the surface area of the diaphragm is at least 49% of an overall cross-sectional area of the electro-acoustic driver in the plane of the support structure; and wherein the suspension between an inner side wall of the support structure and the diaphragm has a rounded shape in the resting position.

Claims (32)

1. An electro-acoustic driver, comprising:

a diaphragm having a surface area configured to radiate acoustic energy;

a suspension coupled to the diaphragm, wherein the suspension is non-planar in a resting position; and

a support structure coupled to the suspension and having an outer linear dimension in a plane of the support structure of approximately 6.0 millimeters (mm) or less,

wherein the surface area of the diaphragm is at least 49% of an overall cross-sectional area of the electro-acoustic driver in the plane of the support structure; and

wherein the suspension between an inner side wall of the support structure and the diaphragm has a rounded shape in the resting position.

2. The electro-acoustic driver of claim 1 , wherein the suspension has a half-rolled shape in the resting position.

3. The electro-acoustic driver of claim 1 , wherein the suspension is coupled with the inner side wall of the support structure.

4. The electro-acoustic driver of claim 1 , wherein the suspension provides a stiffness of approximately 10 N/m or less, or approximately 8 N/m or less.

5. The electro-acoustic driver of claim 1 , wherein the support structure is circular, and wherein the outer linear dimension comprises a diameter of the support structure as measured in a direction perpendicular to an axis of motion of diaphragm while radiating acoustic energy.

6. The electro-acoustic driver of claim 1 , wherein the suspension provides a stiffness of approximately 35 Newton/meter (N/m) or less, and wherein the stiffness enhances a spectral output of the electro-acoustic driver.

7. The electro-acoustic driver of claim 1 , wherein the suspension comprises an elastomer.

8. The electro-acoustic driver of claim 7 , wherein the elastomer is molded.

9. The electro-acoustic driver of claim 7 , wherein the surface area of the diaphragm has a portion that is not covered by the elastomer.

10. The electro-acoustic driver of claim 1 , wherein the suspension provides a stiffness of approximately 25 Newton/meter (N/m) or less, and wherein the surface area is from approximately 7 square millimeters (mm 2 ) to approximately 40 mm 2 .

11. The electro-acoustic driver of claim 10 , wherein an outer dimension of the suspension is from approximately 2 mm to approximately 10 mm.

12. The electro-acoustic driver of claim 11 , wherein the driver defines an acoustic volume of approximately 45-90 cubic millimeters, and wherein the stiffness of the suspension is maintained at or below approximately 25 N/m while the electro-acoustic driver radiates acoustic energy at up to approximately 130 decibels of sound pressure level (dBSPL) to approximately 145 dBSPL.

13. The electro-acoustic driver of claim 11 , wherein the surface area is less than approximately 40 mm 2 .

14. The electro-acoustic driver of claim 1 , wherein a ratio of the surface area to a stiffness of the suspension is at least approximately 50 dB relative to 1 millimeter cubed per Newton (1 mm 3 /N).

15. The electro-acoustic driver of claim 1 , wherein a ratio of the surface area to the stiffness of the suspension is 360 mm 3 /N or greater.

16. The electro-acoustic driver of claim 1 , wherein the surface area of the diaphragm is non-planar and acts as a piston in radiating acoustic energy, wherein the non-planar diaphragm is dome-shaped.

17. An earphone with in-ear active noise cancelation comprising the electro-acoustic driver of claim 1 .

18. A high-fidelity earphone or a hearing aid comprising the electro-acoustic driver of claim 1 .

19. An in-ear audio device, comprising:

a controller; and

an electro-acoustic driver coupled with the controller, the electro-acoustic driver comprising:

a diaphragm having a surface area configured to radiate acoustic energy;

a suspension coupled to the diaphragm, wherein the suspension is non-planar in a resting position; and

a support structure coupled to the suspension and having an outer linear dimension in a plane of the support structure of approximately 6.0 millimeters (mm) or less,

wherein the surface area of the diaphragm is at least 49% of an overall cross-sectional area of the electro-acoustic driver in the plane of the support structure; and

wherein the suspension between an inner side wall of the support structure and the diaphragm has a rounded shape in the resting position.

20. The in-ear audio device of claim 19 , wherein the suspension has a half-rolled shape in the resting position.

Assignments (2)
SECURITY INTEREST Recorded Feb 28, 2025
From: BOSE CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 070438/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2024
From: HAYNER, MARK A.; MUNRO, ANDREW D.; CHENG, LEI
To: BOSE CORPORATION
Reel/Frame 067317/0619 →
Continuity (3)
Continuation 17636097
Provisional Application 62889784 · Aug 21, 2019
Related Publication 20240292154A1 · Aug 29, 2024
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