IP Library Granted Patent US 12,454,097
Granted Patent B2
US 12,454,097 · App. 18/689,061 · Granted Oct 28, 2025

Three-dimensional printing with polyamides and cubic lattice structured particles

Inventors: Greg Scott Long (Corvallis, OR); Emily Levin (San Diego, CA); Emre Hiro Discekici (San Diego, CA); Shannon Reuben Woodruff (San Diego, CA)
Assignee: Peridot Print LLC
B29C64/165B33Y70/00B29K2077/00B29K2105/16B29K2507/045B29K2509/04B29K2995/0013B33Y10/00B33Y30/00
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Quick Facts
Patent No.
US 12,454,097
App. No.
18/689,061
Granted
Oct 28, 2025
Kind
B2
Abstract

A particulate build material for three-dimensional printing can include from about 80 wt % to about 99.5 wt % of a polyamide particles, and from about 0.5 w % to about 7.5 wt % of thermally conductive particles including cubic lattice structured particles of carbon, cubic lattice structured particles of boron and nitrogen, or a combination thereof.

Claims (22)

1. A particulate build material for three-dimensional printing, comprising:

from about 80 wt % to about 99.5 wt % of a polyamide particles; and

from about 0.5 w % to about 7.5 wt % of thermally conductive particles including cubic lattice structured particles of carbon, cubic lattice structured particles of boron and nitrogen, or a combination thereof.

2. The particulate build material of claim 1 , wherein the thermally conductive particles include cubic boron nitride particles, amorphous boron nitride particles, or a combination thereof.

3. The particulate build material of claim 1 , wherein the thermally conductive particles include diamond particles, diamond-like carbon particles, or a combination thereof.

4. The particulate build material of claim 1 , wherein the polyamide particles have an aspect ratio of about 1:1 to about 2:1 and a D50 particle size from about 5 μm to about 150 μm.

5. The particulate build material of claim 1 , wherein the thermally conductive particles have an aspect ratio of about 1:1 to about 2:1 and a D50 particle size from about 30 nm to about 10 μm.

6. The particulate build material of claim 1 , wherein the melting point temperature of the polyamide particles is from about 100° C. to about 350° C.

7. The particulate build material of claim 1 , wherein the polyamide particles comprise polyamide-6, polyamide-8, polyamide-10, polyamide-11, polyamide-12, polyamide-6,6, polyamide 6,10, polyamide-6,12, thermoplastic polyamide elastomer, polyamide copolymer, or a combination thereof.

8. The particulate build material of claim 1 , wherein the particulate build material consists essentially of the polyamide particles and the thermally conductive particles.

9. A three-dimensional printing system, comprising:

a particulate build material including from about 80 wt % to about 99.5 wt % of a polyamide particles and from about 0.5 w % to about 7.5 wt % of thermally conductive particles including cubic lattice structured particles of carbon, cubic lattice structured particles of boron and nitrogen, or a combination thereof; and

a fusing agent to selectively apply to the particulate build material, wherein the fusing agent comprises water and a radiation absorber to absorb radiation energy and convert the radiation energy to heat.

10. The three-dimensional printing system of claim 9 , wherein the radiation absorber is carbon black pigment, glass fiber, titanium dioxide, clay, mica, talc, barium sulfate, calcium carbonate, metal dithiolene complex, near-infrared absorbing dye, near-infrared absorbing pigment, metal nanoparticles, conjugated polymer, or a combination thereof.

11. The three-dimensional printing system of claim 9 , further comprising a detailing agent comprising a detailing compound, wherein the detailing compound reduces the temperature of particulate build material onto which the detailing agent is applied.

12. The three-dimensional printing system of claim 9 , further comprising a radiant energy source positioned to expose a layer of particulate build material to radiation energy to selectively fuse the polyamide particles that have been contacted with the radiation absorber.

13. A method of printing a three-dimensional object comprising:

iteratively applying individual layers of a particulate build material to a powder bed, wherein the particulate build material comprises from about 80 wt % to about 99.5 wt % of a polyamide particles and from about 0.5 w % to about 7.5 wt % of thermally conductive particles including cubic lattice structured particles of carbon, cubic lattice structured particles of boron and nitrogen, or a combination thereof;

based on a three-dimensional object model, selectively applying a fusing agent onto the individual layers of particulate build material, wherein the fusing agent comprises water and a radiation absorber, wherein the radiation absorber absorbs radiation energy and converts the radiation energy to heat; and

exposing the powder bed to radiation energy to selectively fuse the polyamide particles in contact with the radiation absorber at individual layers to iteratively form the three-dimensional object with the thermally conductive particles dispersed therein.

14. The method of claim 13 , wherein the thermally conductive particles include cubic boron nitride particles, amorphous boron nitride particles, diamond particles, diamond-like carbon particles, or a combination thereof; and wherein the thermally conductive particles have an aspect ratio of about 1:1 to about 1:2 and a D50 particle size from about 30 nm to about 10 μm.

15. The method of claim 13 , wherein the particulate build material consists essentially of the polyamide particles and the thermally conductive particles.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2025
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
To: PERIDOT PRINT LLC
Reel/Frame 070187/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2024
From: LONG, GREG SCOTT; LEVIN, EMILY; DISCEKICI, EMRE HIRO; WOODRUFF, SHANNON REUBEN
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 066662/0848 →
Continuity (1)
Related Publication 20240278488A1 · Aug 22, 2024
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