Multiple circumferential actuators for actuating downhole valves
A valve system controls flow into a downhole production string, and which includes a downhole valve with a port formed in a sidewall of a production string disposed in a wellbore, and a sleeve that is slidable along the production string to block or allow flow through the port. An actuator assembly exerts a sliding force onto the sleeve, and is made up of multiple actuators arranged along an outer surface of the production string. Each actuator has an electrically powered motor and a stem connected to the motor. An opposite end of each stem connects to an end of the sleeve. Energizing the motors causes linear movement of the stems and connected sleeve to open and close the valve.
1 . A valve system for use with a production string in a wellbore, the valve system comprising:
electrically powered actuator assemblies mounted on the production string and having a combined output force; and
a compliant member between each of the motors and stems for correcting asynchronous motor operation:
a sleeve coupled to the electrically powered actuator assemblies and selectively slideable along the production string in response to the combined output force, the sleeve having an outer diameter being radially past outer surfaces of the electrically powered actuator assemblies.
2 . The valve system of claim 1 , wherein the actuator assemblies each comprise a motor and a stem connected between the motor and the sleeve.
3 . The valve system of claim 1 , further comprising a controller for synchronizing operation of the actuator assemblies.
4 . The valve system of claim 1 , wherein the actuator assemblies are spaced around an axis of the production string at distances selected from the group consisting of distances so that the actuator assemblies are symmetrically spaced around the production string and distances so that the actuator assemblies are asymmetrically spaced around the production string.
5 . The valve system of claim 1 , wherein the sleeve circumscribes an outer surface of the production string.
6 . The valve system of claim 1 , wherein the sleeve is selectively moveable to a closed position where the sleeve is radially outward from an entire cross section of the port to block fluid communication from a bore of the production string to an annulus that circumscribes the production string.
7 . The valve system of claim 1 , wherein the sleeve is selectively moveable axially along the production string to away from at least a portion of a cross section of the port to block fluid communication from a bore of the production string to an annulus that circumscribes the production string.
8 . A method of operating a valve system in a production string in a wellbore, the method comprising:
axially positioning a sleeve that circumscribes a portion of the production string by selectively operating actuators on the production string that exert an axial force onto the sleeve, which is distributed about a circumference of the sleeve;
synchronizing the actuators; and
evaluating variance from an anticipated performance by monitoring feedback of current or voltage being delivered to or consumed by motors.
9 . The method of claim 8 , wherein the step of synchronizing includes controlling motors in the actuators so that outputs of the actuators are substantially the same.
10 . The method of claim 9 , wherein outputs of the actuators comprise a characteristic selected from the group consisting of a velocity, a force, and combinations.
11 . The method of claim 9 , wherein controlling the motors comprises adjusting operation of the motors so that an actual performance of the motors is substantially the same as an anticipated performance.
12 . The method of claim 9 , wherein a motor or motors having an actual performance different from an expected performance defines a non-complying motor or motors, wherein a motor or motors having an actual performance substantially the same as an expected performance defines a complying motor or motors, and wherein controlling the motors comprises adjusting operation of the complying motor or motors so that performance of the complying motor or motors is substantially the same as the non-complying motor or motors.
13 . The method of claim 8 , further comprising evaluating variance from an anticipated performance by monitoring position of the stems.
14 . The method of claim 8 , wherein an outer diameter of the sleeve projects radially past an outer surface of the actuators.
15 . The method of claim 8 , wherein the actuators comprise motors, a stem attached to an output of each of the motors, and compliant members between each motor and attached stem to compensate for asynchronous operation of the motor.