Process for the production of tubular structural parts fabricated from PGM materials and having circumferential undulating bulges
A process for the production of tubular structural parts fabricated from PGM materials and having circumferential undulating bulges by forming from smooth-walled tube pieces. A smooth-walled tube piece ( 1 ) is inserted into a cylindrical forming die ( 2 ) with an internal diameter that corresponds substantially to the external diameter of the tube piece and that has radial undulating recesses ( 3 ). This die is provided at both axial ends with a press tool ( 4,5 ) that tightly seals the tube ends. The space that is thus formed is completely filled with an hydraulic fluid ( 6 ), and an hydraulic internal pressure is then produced by exerting an axial compression via the press tools ( 4,5 ) in such a way that under simultaneous shortening of the tube piece bulges ( 7 ) are formed in the wall of the latter that correspond to the recesses ( 3 ) of the forming die ( 2 ).
1. A process for the production of tubular structural parts fabricated from POM materials and having circumferential undulating bulges, said process comprising:
a) forming a tube piece having a smooth wall, two tube ends and an external diameter with a cylindrical forming die, said forming die comprising two axial ends, and a plurality of formers with radial undulating recesses, axial contact surfaces and an internal diameter, said formers being movably arranged in spaced apart relationship, and said forming die having at each end a press tool,
b) inserting the smooth-walled tube piece into the cylindrical forming die with an internal diameter that corresponds substantially to the external diameter of the tube piece,
c) sealing the tube ends with said press tool, and filling a space that is thus formed inside the tube piece completely with a hydraulic fluid, and
d) producing a hydraulic internal pressure by exerting an axial compression by each press tool driving the formers of the forming die together in such a way that under simultaneous shortening of the tube piece bulges are formed in the wall of the tube piece that correspond to the recesses of the driven together formers of the forming die.
2. The process according to claim 1 , wherein each press tool further comprises central bores and a drawbar, the central bores capable of guiding the drawbar, wherein axial compression is exerted by the drawbar that is guided through central bores in each press tool, and that forces one press tool that is movably arranged towards the other press tool which is stationary.
3. The process according to claim 1 , wherein the tube piece is formed in a forming unit by extrusion and the forming die comprises a plurality of formers movably mourned in an axial direction, which in an initial state are arranged spaced apart from one another and which during axial compression are driven together.
4. The process according to claim 2 , wherein the PGM material comprises platinum and the forming die comprises a plurality of formers movably mounted in an axial direction, which in an initial state are arranged spaced apart from one another and which during axial compression are driven together.
5. The process according to claim 3 , wherein maximum heights of the undulating recesses are located in a region of the axial contact surfaces of the formers.
6. The process according to claim 4 , wherein maximum heights of the undulating recesses are located in a region of the axial contact surfaces of the formers.
7. The process according to claim 1 , wherein the undulating recesses of the forming die have a radial section that has a substantially sinusoidal contour.
8. The process according to claim 2 , wherein the undulating recesses of the forming die have a radial section that has a substantially sinusoidal contour.
9. The process according to claim 3 , wherein the undulating recesses of the forming die have a radial section that has a substantially sinusoidal contour.
10. The process according to claim 4 , wherein the undulating recesses of the forming die have a radial section that has a substantially sinusoidal contour.
11. The process according to claim 1 , wherein the undulating recesses of the forming die have a radial section that has a high peak for forming a pronounced undulating contour.
12. The process according to claim 2 , wherein the undulating recesses of the forming die have a radial section that has a high peak for forming a pronounced undulating contour.
13. The process according to claim 3 , wherein the undulating recesses of the forming die have a radial section that has a high peak for forming a pronounced undulating contour.
14. The process according to claim 4 , wherein the undulating recesses of the forming die have a radial section that has a high peak for forming a pronounced undulating contour.
15. The process according to claim 1 , wherein tea undulating recesses of the forming die have a radial section that has a high peak for forming a lyre-shaped contour.
16. The process according to claim 2 , wherein the undulating recesses of the forming die have a radial section that has a high peak for forming a lyre-shaped contour.
17. The process according to claim 3 , wherein the undulating recesses of the forming die have a radial section that has a high peak for forming a lyre-shaped contour.
18. The process according to claim 4 , wherein the undulating recesses of the forming die have a radial section that has a high peak for forming a lyre-shaped contour.