Compliance mechanism for manipulating a control object

1. An assembly device comprising:

a frame supporting a robotic arm; and

a locking arm affixed to the robotic arm, the locking arm maintained in a locked position by an engagement feature communicating with and constrained by a corresponding confinement feature, in which the engagement feature is affixed to a selected one of the frame and locking arm, and the confinement feature is provided by the remaining one of the frame and locking arm.

2. The assembly device of claim 1 further comprising an end effector supported by the robotic arm providing a movable plunger which contactingly engages the locking arm, wherein the movable plunger produces displacement of the engagement feature from its corresponding confinement feature to place the locking arm in an unlocked position causing an introduction of compliance in the end effector when the movable plunger contactingly aligns with an alignment feature associated with a desired displacement of the end effector, and wherein the locking arm comprises a first and second end with a medial portion disposed therebetween, in which the medial portion is pivotally affixed to the robotic arm, and wherein the engagement feature is a socket ball, and the corresponding confinement feature is a socket sized to accommodate the socket ball.

3. The assembly device of claim 2 wherein the end effector supports a control object, and in which the control object comprises a first object, wherein the alignment feature comprises a wall of an aperture of a work object, and wherein the first end of the plunger comprises a conical tip to align with the aperture for transfer of the first object from the end effector to the work object when the locking arm is in the unlocked position.

4. The assembly device of claim 2 further comprising an x slider attached to the frame that allows movement of the end effector in an x direction when the locking arm is in the unlocked position, wherein the locking arm substantially restricts movement of the end effector in the x direction when the locking arm is in the locked position.

5. The assembly device of claim 4 further comprising a y slider attached to the frame that allows movement of the end effector in a y direction normal to the x direction when the locking arm is in the unlocked position, wherein the locking arm substantially restricts movement of the end effector in the y direction when the locking arm is in the locked position.

6. The assembly device of claim 2 further comprising an unload arm to advance a control object secured by the end effector when the plunger is pressingly engaged against the alignment feature.

7. The assembly device of claim 6 wherein the control object comprises a disc stack.

8. The assembly device of claim 6 wherein the alignment feature comprises a wall of an aperture which extends into a work object.

9. The assembly device of claim 1 wherein the engagement feature of the locking arm comprises a first end of the locking arm, wherein the locking arm further comprises a medial portion and a second end, wherein the medial portion of the locking arm is affixed for linear movement relative to the robotic arm, and wherein the first end of the locking arm is configured to engage the frame in a ball and socket arrangement when the locking arm is in the locked position.

10. The assembly device of claim 1 further comprising a controller, wherein premature movement of the locking arm to the unlocked position causes the controller to interrupt placement of the control object.

11. A compliance mechanism comprising:

a frame supporting a robotic arm that includes a locking arm pivotally attached to the robotic arm for movement of the locking arm between locked and an unlocked position;

a socket affixed to a selected one of the frame and the locking arm;

a socket ball affixed to the remaining one of the frame and the locking arm; and

a plunger provided by an end effector attached to the robotic arm

the plunger contactingly engaging the locking arm and configured to align with an alignment feature associated with a desired placement of the end effector, wherein the socket and the socket ball cooperate to maintain the locking arm in the locked position until the plunger engages the alignment feature, causing the introduction of compliance in the end effector sufficient to facilitate freedom of movement of the end effector.

12. The compliance mechanism of claim 11 further comprising a biasing member which biases the locking arm in the locked position.

13. The compliance mechanism of claim 11 wherein the locking arm pivots between the locked and unlocked position.

14. The compliance mechanism of claim 11 wherein the locking arm moves in a linear direction between the locked and unlocked position.

15. The compliance mechanism of claim 11 wherein the end effector supports a control object, and in which the alignment feature comprises a wall of an aperture and wherein the plunger comprises a conical tip which is moveable along the wall of the aperture to align the control object when the locking arm is in the unlocked position.

16. The compliance mechanism of claim 11 further comprising an x slider attached to the frame that allows movement of the end effector in an x direction when the locking arm is in the unlocked position, wherein the locking arm substantially restricts movement of the end effector in the x direction when the locking arm is in the locked position.

17. The compliance mechanism of claim 16 further comprising a y slider attached to the frame that allows movement of the end effector in a y direction normal to the x direction when the locking arm is in the unlocked position, wherein the locking arm substantially restricts movement of the end effector in the y direction when the locking arm is in the locked position.

18. The compliance mechanism of claim 11 wherein the end effector supports a control object, and in which the control object is a disc/spacer stack.

19. The compliance mechanism of claim 11 further comprising a controller to control the operation of the compliance mechanism.

20. The compliance mechanism of claim 11 further comprising a socket sensor to sense when the socket ball is displaced from the socket.