IP Library Granted Patent US 6,964,139
Granted Patent B2
US 6,964,139 · App. 10/085,333 · Granted Nov 15, 2005

Precast concrete column for use in post-frame construction

Assignee: Perma-Column, Inc.
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Quick Facts
Patent No.
US 6,964,139
App. No.
10/085,333
Granted
Nov 15, 2005
Kind
B2
Abstract

A column for use in post-frame construction having a two piece construction in which a first or foundation column portion of the column is set into the earth with a proximal end thereof protruding from the earth. The proximal end of the foundation column includes a column bracket for joining the foundation column to a wooden column comprising the second portion of the two piece column of the present invention. The foundation column of the present invention comprises a precast concrete column. The foundation column of the present invention advantageously resists degradation of its mechanical properties due to environmental influences while providing the necessary strength to support a post-frame building, including, e.g., the environmental loads received by the building. The wood column comprising the second portion of the two piece column of the present invention advantageously provides ease of workability to complete construction of a post-frame building.

Claims (59)

1. A column for providing a vertical support to a building, the column comprising:

a concrete foundation column for planting in an area of earth, a proximal end of said foundation column protruding from said earth when said concrete foundation column is planted therein; and

a wood column, said wood column secured to said proximal end of said concrete foundation column, said wood column substantially vertically oriented, wherein said foundation column includes at least one reinforcing bar therein, wherein a proximal end of said reinforcing bar is affixed to a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, said wood column positioned intermediate said arms said wood column secured to said foundation columns via said column bracket.

2. A column for providing a vertical support to a building, the column comprising:

a concrete foundation column for planting in an area of earth, a proximal end of said foundation column protruding from said earth when said concrete foundation column is planted therein; and

a wood column, said wood column secured to said proximal end of said concrete foundation column, said wood column substantially vertically oriented, wherein said foundation column includes at least one U-shaped reinforcing bar therein, wherein said U-shaped reinforcing bar has a pair of ends, said pair of ends affixed to a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, said wood column positioned intermediate said arms, said wood column secured to said foundation columns via said column bracket.

3. A column for providing a vertical support to a building, the column comprising:

a concrete foundation column for planting in an area of earth, a proximal end of said foundation column protruding from said earth when said concrete foundation column is planted therein; and

a wood column, said wood column secured to said proximal end of said concrete foundation column, said wood column substantially vertically oriented, wherein said foundation column includes four reinforcing bars, said reinforcing bars substantially evenly spaced about a longitudinal axis of said foundation column, wherein a proximal end of each said reinforcing bar is affixed to a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, said wood column positioned intermediate said arms, said wood column secured to said foundation columns via said column bracket, said foundation column having a plurality of reinforcing bar spacers, each said reinforcing bar spacer affixed to an adjacent pair of reinforcing bars, said reinforcing bar spacers affixed to a substantially distal end of said reinforcing bars.

4. A column for providing a vertical support to a building, the column comprising:

a concrete foundation column for planting in an area of earth, a proximal end of said foundation column protruding from said earth when said concrete foundation column is planted therein; and

a wood column, said wood column secured to said proximal end of said concrete foundation column, said wood column substantially vertically oriented, wherein said foundation column includes a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, said wood column positioned intermediate said arms, said wood column secured to said foundation columns via said column bracket.

5. A post-frame building, comprising:

a plurality of concrete foundation columns, each said foundation column planted in an area of earth, a proximal end of each said concrete foundation column protruding from said earth;

a plurality of wood columns, said columns secured to said proximal ends of said concrete foundation columns; and

a roofing member attached to said columns, said roofing member defining an exterior roof of the building, said roofing member substantially entirely covering a foot print of the building;

wherein each said foundation column comprises a precast concrete column:

wherein each said foundation column contains at least one reinforcing bar therein; and wherein a proximal end of said reinforcing bar is affixed to a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, one of said wood columns positioned intermediate said arms, said wood columns secured to said foundation columns via said column bracket.

6. A post-frame building, comprising:.

a plurality of concrete foundation columns, each said foundation column planted in an area of earth, a proximal end of each said concrete foundation column protruding from said earth;

a plurality of wood columns, said columns secured to said proximal ends of said concrete foundation columns; and

a roofing member attached to said columns, said roofing member defining an exterior roof of the building, said roofing member substantially entirely covering a foot print of the building;

wherein each said foundation column comprises a precast concrete column:

wherein each said foundation column contains at least one U-shaped reinforcing bar therein; and wherein said U-shaped reinforcing bar has a pair of ends, said pair of ends affixed to a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, one of said wood columns positioned intermediate said arms, said wood columns secured to said foundation columns via said column bracket.

7. A post-frame building, comprising:

a plurality of concrete foundation columns, each said foundation column planted in an area of earth, a proximal end of each said concrete foundation column protruding from said earth;

a plurality of wood columns, said columns secured to said proximal ends of said concrete foundation columns; and

a roofing member attached to said columns, said roofing member defining an exterior roof of the building, said roofing member substantially entirely covering a foot print of the building;

wherein each said foundation column comprises a precast concrete column:

wherein each said foundation column contains four reinforcing bars, said reinforcing bars substantially evenly spaced about a longitudinal axis of said foundation column; and

wherein a proximal end of each said reinforcing bar is affixed to a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, one of said wood columns positioned intermediate said arms, said wood columns secured to said foundation columns via said column bracket, said foundation column having a plurality of reinforcing bar spacers, each said reinforcing bar spacer affixed to an adjacent pair of reinforcing bars, said reinforcing bar spacers affixed to a substantially distal end of said reinforcing bars.

8. A post-frame building, comprising:

a plurality of concrete foundation columns, each said foundation column planted in an area of earth, a proximal end of each said concrete foundation column protruding from said earth;

a plurality of wood columns, said columns secured to said proximal ends of said concrete foundation columns; and

a roofing member attached to said columns, said roofing member defining an exterior roof of the building, said roofing member substantially entirely covering a foot print of the building, wherein each said-foundation column includes a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, one of said wood columns positioned intermediate said arms, said wood columns secured to said foundation columns via said column bracket.

9. A method of constructing a post-frame building, comprising:

planting a plurality of concrete foundation columns in the earth about a perimeter of the building, said concrete foundation column having a first transverse cross-sectional area;

affixing a wood column to each said foundation column, said wood column being substantially vertically oriented when affixed to said foundation column, said wood column having a second transverse cross-sectional area, said first cross-sectional area and said second cross-sectional area being substantially equal; and

constructing the building using the wood columns as vertical supports, wherein each said foundation column contains at least one reinforcing bar therein; wherein a proximal end of said reinforcing bar is affixed to a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, and wherein said step of affixing a wood column to each said foundation column comprises the steps of:

positioning said wood column intermediate said arms; and

securing said wood column to said foundation columns via said column bracket.

10. A method of constructing a post-frame building, comprising:

planting a plurality of concrete foundation columns in the earth about a perimeter of the building, said concrete foundation column having a first transverse cross-sectional area;

affixing a wood column to each said foundation column, said wood column being substantially vertically oriented when affixed to said foundation column, said wood column having a second transverse cross-sectional area, said first cross-sectional area and said second cross-sectional area being substantially equal; and

constructing the building using the wood columns as vertical supports, wherein each said foundation column contains at least one U-shaped reinforcing bar therein, wherein said U-shaped reinforcing bar has a pair of ends, said pair of ends affixed to a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, and wherein said step of affixing a wood column to each said foundation column comprises the steps of:

positioning said wood column intermediate said arms; and

securing said wood column to said foundation columns via said column bracket.

11. A method of constructing a post-frame building, comprising:

planting a plurality of concrete foundation columns in the earth about a perimeter of the building, said concrete foundation column having a first transverse cross-sectional area;

affixing a wood column to each said foundation column, said wood column being substantially vertically oriented when affixed to said foundation column, said wood column having a second transverse cross-sectional area, said first cross-sectional area and said second cross-sectional area being substantially equal; and

constructing the building using the wood columns as vertical supports, wherein each said foundation column contains four reinforcing bars, said reinforcing bars substantially evenly spaced about a longitudinal axis of said foundation column, wherein a proximal end of each said reinforcing bar is affixed to a column bracket, said column bracket positioned adjacent a proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, said foundation column having a plurality of reinforcing bar spacers, each said reinforcing bar spacer affixed to an adjacent pair of reinforcing bars, said reinforcing bar spacers affixed to a substantially distal end of said reinforcing bars, and wherein said step of affixing a wood column to each said foundation column comprises the steps of:

positioning said wood column intermediate said arms; and

securing said wood column to said foundation columns via said column bracket.

12. A method of constructing a post-frame building, comprising:

planting a plurality of concrete foundation columns in the earth about a perimeter of the building wherein a proximal end of each of said concrete foundation columns protrudes from the earth;

affixing a wood column to each said foundation column, said wood column being substantially vertically oriented when affixed to foundation column; and

constructing the building using the wood columns as vertical supports, wherein said foundation column includes a column bracket, said column bracket positioned adjacent a said proximal end of a concrete column body of said foundation column, said column bracket comprising a base and a pair of depending arms extending from said base, said base positioned adjacent said proximal end of said concrete column body of said foundation column, said arms extending proximally from said proximal end of said concrete column body, and wherein said step of affixing a wood column to each said foundation column comprises the steps of:

positioning said wood column intermediate said arms; and

securing said wood column to said foundation columns via said column bracket.

Assignments (3)
SECURITY INTEREST Recorded Sep 23, 2019
From: PERMA-COLUMN, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 050457/0887 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2017
From: PERMA-COLUMN, INC.
To: PERMA-COLUMN, LLC
Reel/Frame 043227/0679 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2002
From: MEYER, ROBERT L.; STOLLER, PHILLIP T.
To: PERMA-COLUMN, INC.
Reel/Frame 012661/0094 →
Continuity (1)
Related Publication 20030159381A1 · Aug 28, 2003