Apparatus for centrifuging a slurry
A method and apparatus for centrifuging. The apparatus comprises a centrifuge for centrifuging a slurry, comprising a bowl driven by a bowl drive motor, a screw conveyor driven by a screw conveyor drive motor, a pump driven by a pump motor, a bowl drive unit operatively arranged to drive the bowl drive motor, a conveyor drive unit operatively arranged to drive the screw conveyor drive motor, a pump drive unit operatively arranged to drive the pump drive motor, and, a general purpose first computer specially programmed to control the bowl drive unit to drive the bowl drive motor at a first constant speed and to control the screw conveyor drive unit to drive the screw conveyor drive motor at a second constant speed and to monitor the torques of the bowl drive motor and the screw conveyor drive motor, while simultaneously controlling the pump drive unit to variably control flow of the slurry through the centrifuge so as to drive one of the bowl drive motor or the screw conveyor motor at a pre-set operating torque.
1. A centrifuge for centrifuging a slurry, comprising:
a bowl driven by a bowl drive motor;
a screw conveyor driven by a screw conveyor drive motor;
a pump driven by a pump motor;
a bowl drive unit operatively arranged to drive said bowl drive motor;
a conveyor drive unit operatively arranged to drive said screw conveyor drive motor;
a pump drive unit operatively arranged to drive said pump drive motor; and,
a general purpose first computer specially programmed to control said bowl drive unit to drive said bowl drive motor at a first constant speed, to control said screw conveyor drive unit to drive said screw conveyor drive motor at a second constant speed, to compare the respective torques of said bowl drive motor and said screw conveyor drive motor to a torque set point, while simultaneously controlling said pump drive unit to variably control flow of said slurry through said centrifuge in response to a first torque comprising said respective operating torque for whichever of said screw conveyor motor or bowl motor is operating closest to its respective rated torque, wherein variably controlling flow comprises decreasing said flow in response to said first torque being greater than said set point and increasing said flow in response to said first torque being less than said set point.
2. The centrifuge recited in claim 1 wherein said torque set point is a percentage of rated torque.
3. A centrifuge for centrifuging a slurry, comprising:
a bowl driven by a bowl drive motor;
a screw conveyor driven by a screw conveyor drive motor;
a pump driven by a pump motor through a gear box having a gear box ratio and known pump output rate per revolution;
a bowl drive unit operatively arranged to drive said bowl drive motor;
a conveyor drive unit operatively arranged to drive said screw conveyor drive motor;
a pump drive unit operatively arranged to drive said pump drive motor; and,
a general purpose first computer specially programmed to control said pump drive unit to variably control flow of said slurry through said centrifuge in accordance with said gear box ratio and known pump output rate per revolution until such time as the load of said slurry causes one of said bowl drive motor or said screw conveyor motor to exceed an operator set operating torque for said bowl drive motor or said screw conveyor motor, respectively.
4. In a system having a centrifuge comprising a bowl and screw conveyor driven by a bowl motor and screw conveyor motor, respectively, said system also having a feed pump driven by a pump motor through a pump gearbox having a gearbox ratio to provide a slurry load to be centrifuged by said centrifuge, an improved apparatus for controlling said system, comprising:
a. means for manually setting a feed pump gear box ratio and feed pump output rate per revolution for said feed pump;
b. means for manually setting an operating torque set-point for said screw conveyor motor and said bowl motor; and,
c. means for automatically controlling said pump motor to regulate said feed pump until said slurry load demands more than said manually set operating torque for said screw conveyor motor or said bowl motor.