Lumber substitute member
A lumber substitute product formed by two elongated plastic members which are secured together and configured to have the external cross sectional shape of the product for which it is a substitute while providing an internal longitudinal channel adjacent each in which reinforcing member is mounted.
1. A product to form a substitute product for lumber comprising first and second elongated molded plastic members adapted to be secured together to provide on securement transverse their length the external rectangular shape and dimensions of the lumber, selected from one of 2×4, a 2×6, or a 2×8, 2×10 or a 2×12, for which said product is to be a substitute, means securing said members together to form said product, said plastic members being molded to provide a longitudinal internal channel adjacent each edge of said product extending transversely of the thickness of the product and to provide spaced parallel side walls extending between said edge channels, each said side wall having a thickness of the order of ⅓ the thickness of said product, said side walls having projecting legs that extend across the space between said side walls to abut the wall opposite to the one from which they extend with the legs from opposite walls overlapping each other, and an elongated reinforcing member mounted in each of said channels.
2. A lumber substitute product as claimed in claim 1 in which said first and second members are identical.
3. A lumber substitute product as claimed in claim 1 or 2 in which said plastic members are injection molded from a composite plastic material.
4. A lumber substitute product as claimed in claim 1 , 2 or 3 in which said plastic members are secured together by mechanical fasteners.
5. A lumber substitute product as claimed in claim 1 , 2 or 3 in which said plastic members are glued together.
6. A lumber substitute product as claimed in claim 1 , 2 or 3 in which said reinforcing members are steel members.
7. A lumber substitute product as claimed in claim 1 , 2 or 3 in which said reinforcing members are steel members having a square wave shape.
8. A lumber substitute product comprising a pair of elongated identical mating plastic members secured together in mated relation, said mated members defining transverse their length the external shape and dimensions of width and thickness of the lumber for which said product is a substitute, each of said mated members having a transverse wall having a thickness less than one half of the thickness of said product and a width extending substantially the width of said product, said transverse wall of each member having a generally planar outer side presented to the exterior of said product and an inner side presented to the interior of said product and having at one longitudinal edge an edge wall extending right angularly from said planar face a distance equal to the thickness of said product, said transverse wall having a first longitudinal leg projecting from the inner side thereof spaced close to and extending parallel to said edge wall with the inner side of said transverse wall being recessed between said first leg and said edge wall, said transverse wall being reduced in thickness along its length at its other longitudinal edge to provide on the inner side thereof one side of a longitudinal shoulder spaced from said other edge a distance equal to the spacing of said first leg from said edge wall, said transverse wall having a second longitudinal leg projecting from said inner side extending parallel to and spaced laterally from said one shoulder side a distance equal to the thickness of said first leg to define the other shoulder side said mated members being secured together with the edge wall of one of said members overlying and abutting the edge of the other member having the reduced thickness and vice versa and with the first leg of one of said members abutting the shoulder of the other member and vice versa to provide a longitudinal channel adjacent each edge of said product and with said second leg of each member overlapped with said first leg of the other member and abutting the inner side of the opposing member, and a longitudinal reinforcing member mounted in each of said channels.
9. A lumber substitute as claimed in claim 8 in which said transverse wall of each of said members has an integral third longitudinal leg projecting from the inner side thereof, said third leg being parallel to said respective edge wall and spaced from said respective edge wall such that the side of said leg closest to said respective edge wall lies in a plane through the longitudinal center line of said product.
10. A lumber substitute as claimed in claim 9 in which said first and second lags have equal thickness which is less than the thickness of said third leg.
11. A lumber substitute as claimed in claim 8 , 9 or 10 in which the thickness of said transverse wall of each of said members is one-third the thickness of said product.
12. A lumber substitute as claimed in claim 8 , 9 or 10 in which each of said members is formed of a composite plastic material.
13. A lumber substitute as claimed in claim 8 , 9 or 10 in which each of said members is a molded member molded of composite plastic material.
14. A lumber substitute as claimed in claim 8 , 9 or 10 in which each of said members is an injected molded member molded from a composite plastic material comprising a filler material bound together by recycled plastic material.
15. A lumber substitute as claimed in claim 8 , 9 or 10 in which said reinforcing members are metal members.
16. A lumber substitute as claimed in claim 8 , 9 or 10 in which said reinforcing are steel strips folded into a square wave form.