IP Library Granted Patent US 6,849,011
Granted Patent B2
US 6,849,011 · App. 10/303,239 · Granted Feb 1, 2005

Engine endless drive belt tensioner and tensioner position indicator

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Quick Facts
Patent No.
US 6,849,011
App. No.
10/303,239
Granted
Feb 1, 2005
Kind
B2
Abstract

Engine accessory drive belt tension is maintained by a spring loaded roller positioned to impinge against the belt. Belt deflection is reflected by changes in position of the roller, and measured by a deflection sensor. Changes in deflection may indicate changes in belt elasticity, indicating the possible need to change the belt.

Claims (56)

1. A drive belt tensioner and deflection sensor for a vehicle engine comprising:

a tensioner anchor mounted with respect to the engine;

a flexing element mounted on the tensioner anchor;

a tensioner pulley depending from the flexing element and biased by the flexing element into contact with a drive belt; and

a position sensor positioned with respect to the flexing element to indicate changes in extension of the flexing element reflecting changes in deflection of the drive belt;

the position sensor engaged to a vehicle onboard computer;

a fixed point on the flexing element associated with a sliding contact on a resister, the resister being connected in parallel with a constant voltage source, a voltage between the sliding contact and a terminal of the constant voltage source being measured by a voltmeter and reflecting changes in extension in the flexing element; and

programming in the vehicle onboard computer for equating changes in extension with condition of the drive belt.

2. A drive belt tensioner and deflection sensor for a vehicle engine as set forth in claim 1 , the flexing element further comprises a spring.

3. A drive belt tensioner for a vehicle engine as set forth in claim 2 , the spring providing for linear translation of the tensioner pulley.

4. A drive belt tensioner and deflection sensor for a vehicle engine comprising:

a tensioner anchor mounted with respect to the engine;

a flexing element mounted on the tensioner anchor;

a tensioner pulley depending from the flexing element and biased by the flexing element into contact with a drive belt;

a position sensor positioned with respect to the flexing element to indicate changes in extension of the flexing element reflecting changes in deflection of the drive belt;

the flexing element comprising, a rotatable arm with the tensioner pulley mounted at a free swinging end of the arm and the other end being pivotally mounted to the tensioner anchor;

the position sensor comprising a plurality of sensor targets distributed around the outside of a perimeter ring, the sensor targets used to complete inductance circuits with an electro-magnetic sensor, that the sensor targets pass with changes in a position of the rotable arm.

5. A motor vehicle engine comprising:

a tensioner anchor mounted on the motor vehicle engine;

a plurality of accessories positioned with respect to the motor vehicle engine;

a crankshaft having an exposed end;

a drive pulley mounted on an exposed end of the crankshaft;

a driven pulley for powering each of the plurality of accessories;

an endless drive belt mounted on the drive and driven pulleys;

a flexing element mounted from the tensioner anchor;

a flexing element to drive belt connector depending from the flexing element and biased by the flexing element into contact with a drive belt; and

a deflection sensor positioned with respect to the flexing element to indicate changes in position of the flexing element reflecting changes in deflection of the drive belt;

the position sensor engaged to a vehicle onboard computer;

a fixed point on the flexing element associated with a sliding contact on a resister, the resister being connected in parallel with a constant voltage source, a voltage between the sliding contact and a terminal of the constant voltage source being measured by a voltmeter and reflecting changes in extension in the flexing element; and

programming in the vehicle onboard computer for equating changes in extension with condition of the drive belt.

6. A motor vehicle engine as set forth in claim 5 , the flexing element further comprises a spring.

7. A drive belt tensioner for a vehicle engine as set forth in claim 6 , the spring providing for linear translation of the tensioner pulley.

8. A motor vehicle engine comprising:

a tensioner anchor mounted on the motor vehicle engine;

a plurality of accessories positioned with respect to the motor vehicle engine;

a crankshaft having an exposed end;

a drive pulley mounted on an exposed end of the crankshaft;

a driven pulley for powering each of the plurality of accessories;

an endless drive belt mounted on the drive and driven pulleys;

a flexing element mounted from the tensioner anchor;

a flexing element to drive belt connector depending from the flexing element and biased by the flexing element into contact with a drive belt;

a deflection sensor positioned with respect to the flexing element to indicate changes in position of the flexing element reflecting changes in deflection of the drive belt;

the flexing element comprising a rotatable arm with the tensioner pulley mounted at a free swinging end of the arm and the other end being pivotally mounted to the tensioner anchor;

the position sensor comprising a plurality of sensor targets distributed around the outside of a perimeter ring, the sensor targets used to complete inductance circuits with an electro-magnetic sensor, that the sensor targets pass with changes in a position of the rotable arm.

9. A motor vehicle engine comprising:

a tensioner anchor mounted on the motor vehicle engine;

a plurality of accessories positioned with respect to the motor vehicle engine;

a crankshaft having an exposed end;

a drive pulley mounted on an exposed end of the crankshaft;

a driven pulley for powering each of the plurality of accessories;

an endless drive belt mounted on the drive and driven pulleys;

a flexing element mounted from the tensioner anchor;

a flexing element to drive belt connector depending from the flexing element and biased by the flexing element into contact with a drive belt; and

a deflection sensor positioned with respect to the flexing element to indicate changes in position of the flexing element reflecting changes in deflection of the drive belt;

the position sensor engaged to a vehicle onboard computer; and

the position sensor comprising a two position switch moving with changes of extension of the flexing element responding to changes in deflection of the drive belt and occurring with the belt's changes in elasticity.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Nov 10, 2017
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC.; NAVISTAR INTERNATIONAL CORPORATION
Reel/Frame 044416/0867 →
RELEASE OF SECURITY INTEREST Recorded Nov 10, 2017
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
Reel/Frame 044780/0456 →
SECURITY AGREEMENT Recorded Sep 15, 2015
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
To: JPMORGAN CHASE BANK N.A., AS COLLATERAL AGENT
Reel/Frame 036616/0243 →
SECURITY AGREEMENT Recorded Sep 12, 2012
From: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR INTERNATIONAL CORPORATION; NAVISTAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 028944/0730 →