Flexible wiring boards for double-side connection
View Patent ↗A flexible wiring board for double side connection is capable of improving the reliability of connection to circuit boards and a manufacturing process thereof. The flexible wiring board for double-side connection includes a polyimide film having a through-hole at a given location and first and second electrodes, one of which is provided on each side of the polyimide film. The second electrode closes one end of the through-hole in the polyimide film, such that any anisotropic adhesive used to connect an electric component to the first electrode will not flow through the through-hole to the other side of the polyimide film. The first and second electrodes are electrically connected each other by a plating layer.
1. An electric component assembly, comprising:
a liquid crystal panel having at least one patterned electrode on one side of a substrate,
a flexible wiring board for double-side connection bonded to the liquid crystal panel with anisotropic conductive adhesive, the flexible wiring board comprising:
a film-shaped insulating substrate comprising a through-hole at a given location; and
a first and second electrode, wherein the first and second electrodes are provided at the through-hole closed by at least one of the first and second electrodes on opposite sides of the film-shaped insulating substrate from each other and are electrically connected to one another, the first electrode is made of a plating layer formed on a copper foil layer, and the patterned electrode of the liquid crystal panel is in a straddling position over the opening of the through-hole of the flexible wiring board for double-side connection and connected electrically to the plating layer of the first electrode by conductive particles of the anisotropic conductive adhesive in such a manner that prevents the anisotropic conductive adhesive from flowing through the patterned electrode; and
a circuit board mounting an electric component,
wherein the circuit board is bonded to the flexible wiring board with the anisotropic conductive adhesive and an electrode of the circuit board is electrically connected to the second electrode of the flexible wiring board by the conductive particles of the anisotropic conductive adhesive.
2. The electric assembly according to claim 1 , wherein the diameter of the conductive particles of the anisotropic conductive adhesive is smaller than the depth of the through-hole of the flexible wiring board.
3. The electric assembly according to claim 1 , wherein the patterned electrode of the liquid crystal panel and the first electrode of the flexible wiring board are connected around an opening of the through-hole of the flexible wiring board.
4. A process for manufacturing an electronic component assembly having a flexible wiring board for double-side connection the process comprising:
fixing a first layer of copper foil to a first side of a film-shaped insulating substrate;
fixing a second layer of copper foil to a second side of the film-shaped insulating substrate;
etching a given part of the first layer of copper foil on the film-shaped insulating substrate to form a hole in the first layer of copper foil;
etching the part of the insulating substrate corresponding to the hole in the first layer of copper foil to form a through-hole, in the film-shaped insulating substrate, wherein the second layer of copper foil remains intact and exposed through the through-hole;
applying a plating layer on the first layer of copper foil and the through-hole in the insulating substrate to electrically connect the first and second layers of copper foil to each other;
etching the first layer of copper foil with the plating layer and the second layer of copper foil to form a first and second electrode;
applying an anisotropic conductive adhesive on the side of opening of the through-hole of the flexible wiring board for double-side connection;
bonding a liquid crystal panel having at least one patterned electrode on one side of a substrate and the flexible wiring board for double side connection to each other with the anisotropic conductive adhesive,
wherein the patterned electrode of the liquid crystal panel is in straddling position over the opening of the through-hole of the flexible wiring board for double-side connection and connected electrically to the plating layer of the first electrode of the flexible wiring board by conductive particles of the anisotropic conductive adhesive in such a manner that prevents the anisotropic adhesive from flowing through the patterned electrode; and
bonding the flexible wiring board for double-side connection and a circuit board having at least one patterned electrode on one side of a substrate to each other with the anisotropic conductive adhesive;
wherein the electrode of the circuit board is connected electrically to the second electrode of the flexible wiring board by the conductive particles of the anisotropic adhesive.
5. The electric assembly according to claim 4 , wherein the diameter of the conductive particles of the anisotropic conductive adhesive is smaller than the depth of the through-hole of the flexible wiring board.
6. The electric assembly according to claim 4 , wherein the patterned electrode of the liquid crystal panel and the first electrode of the flexible wiring board are connected around an opening of the through-hole of the flexible wiring board.