Technology of production of elastomeric sleeves
Presented is a method of manufacturing opened at both ends thin walled elastomeric sleeves of complex shapes. The proposed technique employs standard dip molding process but with modifications which enable producing of opened at both ends sleeves right from the drying stage and eliminates the necessity of cutting lower dipped ends subsequently to the dipping process. This technique allows sleeves to be manufactured with rolled beads at both ends. The main benefit of the present invention is a possibility of manufacturing sleeves on existing standard automated and semi-automated dip molding lines, traditionally used for manufacturing elastomeric gloves and condoms. The gist of the invention is a composition of a dipping former with a bottom coated by hydrophobic material such as PTFE. This composition impedes buildup of coagulant and coagulum on the bottom. The loose coagulum layer is removed by means of washing off with directed and appropriately timed sprinklers. As a result the bottom of the former is completely clean of coagulum prior to commencement of drying and curing process, whereby the resulting sleeve is opened at both ends. At the bead rolling stage of the process two sets of rolling brushes may be employed instead of one, whereby sleeves with both ends finished with rolled beads are obtained.
1. A mold for producing open at both ends elastomeric sleeves of complex configuration by utilizing dip molding technology, whereby a layer of coagulum from elastomeric suspension is deposited on external walls of a mold; and said mold consists of an elongated shaft of arbitrary shape with external surface of a bottom overlaid with hydrophobic material, wherein the bottom of said mold is substantially perpendicular to the longitudinal axis and has a concave shape.
2. A mold for producing open at both ends elastomeric sleeves of complex configuration by utilizing dip molding technology, whereby a layer of coagulum from elastomeric suspension is deposited on external walls of a mold; and said mold consists of an elongated shaft of arbitrary shape with external surface of a bottom overlaid with hydrophobic material, wherein the bottom of said mold has a convex pointed shape.
3. A mold for producing an elastomeric sleeve having openings at both ends utilizing dip molding technology, the mold comprising:
an elongated body defining a longitudinal axis and having external walls including a side surface and a bottom surface; and
a hydrophobic material overlying the bottom surface such that coagulant and suspension do not adhere to the bottom, wherein the bottom of the mold is substantially perpendicular to the longitudinal axis and has a concave shape.
4. A mold for producing an elastomeric sleeve having openings at both ends utilizing dip molding technology, the mold comprising:
an elongated body defining a longitudinal axis and having external walls including a side surface and a bottom surface; and
a hydrophobic material overlying the bottom surface such that coagulant and suspension do not adhere to the bottom, wherein the bottom of the mold has a convex pointed shape.
5. A mold of claim 3 , wherein the hydrophobic material is polytetrafluoroethylene (PTFE).
6. A mold of claim 3 , wherein the elongated body is formed of impermeable and heat resistant material.
7. A mold of claim 6 , wherein the material of the elongated body is a ceramic.