Method of fabricating a rotor
View Patent ↗An electric traction motor for a vehicle including a housing, a wound stator field located in the housing, a rotor magnetically interacting with the wound stator field, high energy magnets configured in the rotor, and low energy magnets configured in the rotor.
1. A method of fabricating a rotor for an electric traction motor comprising the steps of:
forming cavities in the rotor;
injecting high energy magnetic material in a portion of the cavities;
injecting low energy magnetic material in a portion of the cavities; and
post-magnetizing the magnetic material using a wound stator of the electric traction motor.
2. The method of claim 1 further comprising the step of bonding said high energy and low energy magnetic material with a plastic.
3. A method of fabricating an electric traction motor comprising:
providing a stator for the electric traction motor;
providing a rotor for the electric traction motor;
forming cavities in the rotor;
injecting high energy magnetic material in a portion of the cavities;
injecting low energy magnetic material in a portion of the cavities; and
postmagnetizing the magnetic material with the stator.
4. The method of claim 3 further comprising bonding said high energy and low energy magnetic material with a plastic.
5. The method of claim 3 further comprising energizing said high energy magnets with a magnetizing field of more than 2000 kA/m.