Method of cleaning vessels in a refinery
Disclosed is a novel process for interior cleaning and by cleaning, removing noxious gas and/or restoring the operating efficiency of organically contaminated hydrocarbon processing equipment in a safe and effective manner and in a very short period of time, without a need to manually enter an unsafe environment and mechanically remove organic contaminants. Used is a formulation of non-aqueous, monocyclic saturated terpene mixed with a non-ionic surfactant package. The terpene-based chemical is injected into organically contaminated equipment using a novel process involving high-pressure steam to form a very effective cleaning vapor.
1. A method of cleaning a vessel, comprising the steps of:
providing a steam source;
providing a surfactant source;
providing a solvent source which comprises terpene;
delivering steam from said steam source to said vessel;
introducing said terpene from said solvent source into the steam delivered to the vessel;
introducing a surfactant from said surfactant source into the steam delivered to the vessel;
removing hydrocarbon contaminants out of said vessel while said hydrocarbon contaminants are in a vaporized form as the steam, the surfactant, and terpene are delivered to the vessel;
introducing rinse water into the vessel; and
removing rinse water from the vessel.
2. The method of claim 1 including the additional step of periodically observing the appearance of rinse water removed from the vessel to determine whether the vessel has been completely cleaned or not.
3. The method of claim 1 including the additional step of preheating the vessel with said steam prior to the introduction of terpene and the and surfactant.
4. The method of claim 1 wherein the surfactant comprises a linear alcohol ethoxylate (C12-C15) with an ethoxylated propoxylated end cap and a fatty alkanolamide.
5. The method of claim 1 wherein said surfactant comprises at least one of nonylphenol polyethoxylate, a straight chain linear alcohol ethoxylate, a linear alcohol ethoxylate with block copolymers of ethylene and propylene oxide, and diethanolamine.
6. The method of claim 1 wherein said terpene is a monocyclic saturated terpene.
7. The method of claim 1 wherein said terpene is a monocyclic unsaturated isoprenoid.
8. The method of claim 1 wherein said terpene is a bicyclic pine terpene.
9. The method of claim 1 wherein the surfactant and terpene introduced into said steam by joining said steam, surfactant, and solvent sources.
10. The method of claim 1 wherein said vessel is a tower.
11. The method of claim 1 wherein said vessel is a piece of equipment in a refinery.
12. The method of claim 1 wherein the step of removing said hydrocarbon contaminants further comprises the step of:
venting the the hydrocarbon contaminants in a vaporized form;
one of the atmosphere, a flare, and an interconnected vessel.
13. The method of claim 6 wherein said monocyclic saturated terpene is para-menthane.
14. The method of claim 9 wherein said joining is accomplished using a T-fitting.