Machine reamer
A machine reamer has a base and a reamer head configured as a one-piece indexable insert that axially projects beyond the front of the base. The indexable insert can be introduced in a front insert seat of the base with an axially projecting, preferably conical shoulder and can be clamped therein by a tension rod that extends through the center-axis of the base. In order to improve the rotational catch effect between the base and the indexable insert, the indexable insert has a central polygonal opening through which the tension rod engages with a complementary polygonal section.
1. A machine reamer comprising a base and a reamer head that axially projects beyond a front of the base, and comprises a one-piece indexable insert for introduction into a front-side insert seat of the base, the indexable insert having an axially projecting shoulder, for clamping by a tension rod which extends axis-centrally through the base, whereby the tension rod comprises a head resting against a face of the indexable insert, wherein the tension rod has a complementary polygonal section extending through an axis-central polygonal opening of the indexable insert.
2. The machine reamer according to claim 1 , wherein the base includes a central polygonal opening near its insert seat, through which polygonal opening extends axially a complementary polygonal section of the tension rod.
3. The machine reamer according to claim 2 , wherein the polygonal section comprises one of two polygonal sections of the tension rod that directly follow one another and axially penetrate through a separation point in the area of the insert seat between the indexable insert and the base.
4. The machine reamer according to claim 3 , wherein the polygonal sections directly follow the head of the tension rod.
5. The machine reamer according to claim 1 , wherein the head of the tension rod rests with a conical clamping surface against a complementary inner cone portion on the face of the indexable insert.
6. A machine reamer comprising a shaft-like base and a reamer head, which axially projects beyond a front of the base, and comprises a one-piece indexable insert for introduction into a front-side insert seat of the base, the indexable insert having an axially projecting shoulder for clamping by a tension rod, which extends axis-centrally through the base, whereby the tension rod comprises a head resting against a face of the indexable insert, wherein the head of the tension rod rests with a conical clamping surface against a complementary inner cone portion on the face of the indexable insert, wherein the base has an axis-central recess at its end not facing the insert seat, in which recess is arranged a tension nut for screwing onto a thread of the tension rod, and a snap ring for holding the tension nut in the recess.
7. The machine reamer according to claim 6 , wherein the head of the tension rod is arranged sunk in the inner cone portion of the indexable insert.
8. The machine reamer according to claim 6 , wherein the tension rod has an axial bore for loading with a cooling lubricant, and said bore ends in the area of the tension rod head in radial channels leading to blades of the indexable insert.
9. The machine reamer according to claim 8 , wherein the radial channels penetrate on the outlet side through the conical clamping surface of the tension rod head, and each said channel ends in an associated free space provided in front of the blades of the indexable insert.
10. The machine reamer according to claim 6 , wherein the tension nut is arranged rotatably and axially nonmovably in the recess.
11. A machine reamer comprising a shaft-like base and a reamer head, which axially projects beyond the front of the base, and comprises a one-piece indexable insert for introduction into a front-side insert seat of the base, the indexable insert with an axially projecting shoulder for clamping by a tension rod that extends axis-centrally through the base, whereby the tension rod has a head resting against a face of the indexable insert, wherein the head of the tension rod rests with a conical clamping surface against a complementary inner cone portion on a face of the indexable insert, wherein the base has an axis-central recess at its end not facing the insert seat, in which recess is arranged a tension nut, which can be screwed onto a thread of the tension rod, the tension nut comprising a head portion axially supportable on an annular boundary surface of the axis-central recess and a shaft portion extending through an axial bore of the base, whereby the shaft portion carries at its free end a female thread for screwing onto the thread of the tension rod.
12. The machine reamer according to claim 11 , wherein the shaft portion comprises a hollow shaft, and the tension rod includes an axial bore communicating with the inside of the hollow shaft.
13. The machine reamer according to claim 11 , wherein the shaft portion of the tension nut has at least one of a larger outside diameter and a greater length than the tension rod.
14. The machine reamer according to claim 11 , wherein the tension nut has a polygonal opening for engagement by a screwing tool, wherein the polygonal opening is axially accessible from outside, and corresponds with respect to dimensions to the polygonal opening of the indexable insert.
15. The machine reamer according to claim 14 , wherein the polygonal opening of the tension nut comprises a hexagonal recess.