IP Library Granted Patent US 7,569,201
Granted Patent B2
US 7,569,201 · App. 10/527,440 · Granted Aug 4, 2009

Method of manufacturing honeycomb structure and silicon carbide particle for manufacturing the same

Assignee: NGK Insulators, Ltd.
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Quick Facts
Patent No.
US 7,569,201
App. No.
10/527,440
Granted
Aug 4, 2009
Kind
B2
Abstract

A method of manufacturing a honeycomb structure. (1) Water is added to silicon carbide particles and kneaded into a kneaded raw material. The silicon carbide particles have an average particle diameter of not less than 2 μm and not more than the honeycomb rib thickness×0.23 and a logarithmic standard deviation of the particle size distribution of not less than 0.15 and not more than 0.40 (step S 11 ). (2) The kneaded raw material is extruded by extrusion into a honeycomb extruded body (step S 12 ). (3) The extruded body is dried (step S 13 ), calcined (step S 14 ), and fired (step S 15 ).

Claims (9)

1. A method of manufacturing a honeycomb structure, comprising:

adding water to silicon carbide particles and kneading the same into a kneaded raw material, the silicon carbide having an average particle diameter of not less than 2 μm and not more than a honeycomb rib thickness×0.23 and with a logarithmic standard deviation of a particle size distribution of not less than 0.15 and not more than 0.40;

extruding the kneaded raw material by extrusion into a honeycomb extruded body; and

drying, calcining, and firing the extruded body.

2. The method of manufacturing a honeycomb structure according to claim 1 , wherein the logarithmic standard deviation of the particle size distribution was not less than 0.17 and not more than 0.40.

3. The method of manufacturing a honeycomb structure according to claim 1 , wherein a content of the silicon carbide is not less than 50 wt %.

4. The method of manufacturing a honeycomb structure according to claim 1 , wherein a proportion of particles with a particle diameter of not less than half the honeycomb rib thickness is less than 5 wt %.

5. Silicon carbide particles for manufacturing a honeycomb structure by extrusion, wherein

an average particle diameter is not less than 2 μm and not more than a honeycomb rib thickness×0.23 and a logarithmic standard deviation of a particle size distribution is not less than 0.15 and not more than 0.40.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2005
From: OTSUKA, AIKO; ICHIKAWA, SHUICHI; HARADA, TAKASHI
To: NGK INSULATORS, LTD.
Reel/Frame 017114/0092 →
Priority Claims (1)
JP 2003-152379 · May 29, 2003 · national
Continuity (1)
Related Publication 20060154068A1 · Jul 13, 2006